第二部分：某汽車APQP狀態(tài)報告程序

1、A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sModule IntroductionModule Introduction組成部分介紹組成部分介紹Prototype Build樣件制造樣件制造1-38A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sProcess FlowProcess Flow過程流程過程流

2、程Feedback Assessment & Corrective Action反饋、評估和糾正措施反饋、評估和糾正措施Product & Process Validation產(chǎn)品與過程確認產(chǎn)品與過程確認Process Design & Devel opment過程設(shè)計和開發(fā)過程設(shè)計和開發(fā)Product Design & Development產(chǎn)品設(shè)計和開發(fā)產(chǎn)品設(shè)計和開發(fā)Prototype Build樣件制造樣件制造Plan & Define計劃與定義計劃與定義1-39A AP P Q QP P S S t ta a t tu u s s R Re e

3、p p o o r r t ti in n g g P P r r o o c c e e s s s sPrototype Build OverviewPrototype Build Overview樣件制造概述樣件制造概述APQP Prototype Build elements support the successful planning and construction of Prototype Build units, which provide an understanding of the vehicles:APQP 樣件制造要素支持樣件制造單位的成功的策劃和構(gòu)樣件制造要素支持

4、樣件制造單位的成功的策劃和構(gòu)造，提供對于車輛的如下理解：造，提供對于車輛的如下理解：lDesign設(shè)計設(shè)計lFunctionality功能性功能性lManufacturability可制造性可制造性1-40A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPrototype Build ElementsPrototype Build Elements樣件制造要素樣件制造要素1.The PBCP supports the planning and cons

5、truction of prototypes by documenting the process steps of the Prototype Build phase.PBCP 通過將樣件制造階段的過程步驟文通過將樣件制造階段的過程步驟文件化支持樣件的策劃和構(gòu)造。件化支持樣件的策劃和構(gòu)造。1.The Prototype Build ensures that the customer receives CPs manufactured and assembled prior to 1PP.樣件制造確保顧客在樣件制造確保顧客在 1PP 前收到制造和裝前收到制造和裝配好的配好的 CP。1-41A

6、AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPBCP (Prototype Build Control Plan) DefinitionPBCP (Prototype Build Control Plan) DefinitionPBCPPBCP（樣件制造控制計劃）定義樣件制造控制計劃）定義lThe PBCP description of the dimensional measurements and material/functional tests

7、 that occur during the CP build.PBCP 描述了發(fā)生在描述了發(fā)生在 CP 制造中的尺寸測量和材料制造中的尺寸測量和材料/功能試驗功能試驗lIt is the first summary document that indicates:是說明如下事項的摘要文件：是說明如下事項的摘要文件：qThe steps between Prototype Build and Pre-Launch leading to the Production Control Plan產(chǎn)生生產(chǎn)控制計劃的樣件制造和試生產(chǎn)之間的步驟產(chǎn)生生產(chǎn)控制計劃的樣件制造和試生產(chǎn)之間的步驟qThe proc

8、ess steps to identify and align both the products characteristics and its targets識別和調(diào)整產(chǎn)品特性及其指標的過程步驟識別和調(diào)整產(chǎn)品特性及其指標的過程步驟1-42A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPBCP General ExpectationsPBCP General ExpectationsPBCP PBCP 總的期望總的期望lProduct charac

9、teristics are reviewed評審產(chǎn)品特性評審產(chǎn)品特性qThose characteristics required for PBCPs are identified.確定確定 PBCP 所要求的特性。所要求的特性。qAll potential significant and critical characteristics from the DFMEAs must be included.必須包括必須包括 DFMEA 輸出的所有潛在重要和關(guān)鍵特性。輸出的所有潛在重要和關(guān)鍵特性。lThe process parameter conditions must be documente

10、d.過程參數(shù)條件必須被文件化。過程參數(shù)條件必須被文件化。qThis includes all special tooling, manufacturing, and assembly conditions.包括所有特殊工具、制造和裝配條件。包括所有特殊工具、制造和裝配條件。1-43A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPBCP ChecklistPBCP ChecklistPBCP PBCP 檢查清單檢查清單1-44A AP P Q QP P

11、 S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPrototype BuildPrototype Build樣件制造樣件制造lDefines the manufacture and assembly of components, subsystems, systems, and vehicles supplied to the customer for builds occurring prior to the 1PP trial run 定義在定義在 1PP 試運行前的樣件制

12、造，以提供給零部件、試運行前的樣件制造，以提供給零部件、子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。子系統(tǒng)、系統(tǒng)和車輛的制造和裝配。lIncludes not only the actual build process, but the preparation for the build so that CPs are supplied to the customer prior to 1PP不僅包括實際的制造過程，而且包括為了在不僅包括實際的制造過程，而且包括為了在 1PP 前將前將 CP 提交給顧客而進行的制造準備提交給顧客而進行的制造準備1-45A AP P Q QP P S S t ta a t

13、tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPrototype Build ExpectationsPrototype Build Expectations樣件制造期望樣件制造期望lPBCPs are followed.按照按照 PBCP 進行進行l(wèi)Suppliers receive all necessary information and participate according to the programs schedule and timing.供方收到所有必要的信息并按照項目時間安排定時

14、參與供方收到所有必要的信息并按照項目時間安排定時參與lThe timing for changes will be in line with the next build phase.更改的時間選擇應該符合下一個制造階段。更改的時間選擇應該符合下一個制造階段。lAll prototype materials must meet 100 percent of the dimensional specifications and functional requirements at delivery to meet the CP In-Plant Date.交付時所有樣件材料必須交付時所有樣件材料

15、必須 100% 滿足尺寸規(guī)范和功能要求以滿滿足尺寸規(guī)范和功能要求以滿足足 CP 進廠日期。進廠日期。1-46A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPrototype Build Expectations (Continued)Prototype Build Expectations (Continued)樣件制造期望（續(xù)）樣件制造期望（續(xù)）lQuality levels are checked against the PBCP.按照按照 PB

16、CP 檢查質(zhì)量等級。檢查質(zhì)量等級。lDimensional and functional data is available for review by the customer on each part.顧客可以獲得每個零件的尺寸和功能數(shù)據(jù)以進行評審。顧客可以獲得每個零件的尺寸和功能數(shù)據(jù)以進行評審。lSuppliers provide customers with any testing and checking requirements for prove-out of their part design.供方向顧客提供所有試驗和檢查要求以證明零件設(shè)計是適當?shù)?。供方向顧客提供所有試驗和檢查

17、要求以證明零件設(shè)計是適當?shù)?。lAn Action Matrix is developed to capture and resolve all concerns found during build and any subsequent lab, plant, and/or road testing, and all concerns are reviewed with the program team and appropriate management.開發(fā)開發(fā)“措施矩陣措施矩陣”以獲得和解決在制造和所有試驗室、工廠和以獲得和解決在制造和所有試驗室、工廠和/或道或道路試驗中并發(fā)的問題，和所

18、有項目小組及適當?shù)墓芾韺釉u審的問題。路試驗中并發(fā)的問題，和所有項目小組及適當?shù)墓芾韺釉u審的問題。1-47A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPrototype Build ChecklistPrototype Build Checklist樣件制造檢查清單樣件制造檢查清單1-48A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c

19、 c e e s s s sModule IntroductionModule Introduction組成部分介紹組成部分介紹Process Design and Development過程設(shè)計和開發(fā)過程設(shè)計和開發(fā)1-49A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sProcess FlowProcess Flow過程流程過程流程Feedback Assessment & Corrective Action反饋、評估和糾正措施反饋、評估和糾

20、正措施Product & Process Validation產(chǎn)品與過程確認產(chǎn)品與過程確認Process Design & Development過程設(shè)計和開發(fā)過程設(shè)計和開發(fā)Product Design & Development產(chǎn)品設(shè)計和開發(fā)產(chǎn)品設(shè)計和開發(fā)Prototype Build樣件制造樣件制造Plan & Define計劃與定義計劃與定義1-50A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sElementsE

21、lements要素要素1.Facilities, Tools, and Gauges1. 設(shè)施、工具和量具設(shè)施、工具和量具2. Manufacturing Process Flow2. 制造過程流程制造過程流程3. Process FMEA3. 過程過程 FMEA4. Measurement System Evaluation4. 測量系統(tǒng)評價測量系統(tǒng)評價5. Pre-Launch Control Plan5. 試生產(chǎn)控制計劃試生產(chǎn)控制計劃6. Operator Process Instructions6. 操作工過程指導書操作工過程指導書7. Packaging Specifications

22、7. 包裝規(guī)范包裝規(guī)范1-51A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sFacilities, Tools, and Gauges (8)Facilities, Tools, and Gauges (8)設(shè)施、工具和量具設(shè)施、工具和量具(8)(8)lThis element identifies the new, additional, refurbished, and relocated facilities and resources nec

23、essary to manufacture the customer-specified product at designated quantity and quality levels. 本要素確定了以規(guī)定的數(shù)量和質(zhì)量等級制造顧客指本要素確定了以規(guī)定的數(shù)量和質(zhì)量等級制造顧客指定的產(chǎn)品所需的新的、額外的、更新的和重新部署定的產(chǎn)品所需的新的、額外的、更新的和重新部署的設(shè)施和資源。的設(shè)施和資源。lThe element also identifies the tools and gauges used in process machinery to transform raw material

24、into finished parts or assemblies. 本要素還確定了用于將原材料轉(zhuǎn)換為完成的零件或本要素還確定了用于將原材料轉(zhuǎn)換為完成的零件或組裝件的機械加工過程的工具和量具。組裝件的機械加工過程的工具和量具。1-52A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectationsExpectations期望期望lThe planning and execution of this element must align with

25、: l to milestones lPQOS Deliverables 本要素的計劃和執(zhí)行必須配合本要素的計劃和執(zhí)行必須配合 里程碑里程碑 到到 PQOS 需交付的事務需交付的事務lFacility permits, planning approval, drawings, and utilities must be included on the Manufacturing Timing Plan. In addition, funding approvals must be completed.制造時間計劃中必須包括設(shè)施許可、計劃批準、圖樣和效用。另制造時間計劃中必須包括設(shè)施許可、計劃批

26、準、圖樣和效用。另外，必須完成資金批準。外，必須完成資金批準。lThe program team must approve statistical requirements and acceptance criteria before sourcing of tools or gauges can be made. 在可以進行工具和量具的外包之前，項目小組必須批準統(tǒng)計要求在可以進行工具和量具的外包之前，項目小組必須批準統(tǒng)計要求和接收準則。和接收準則。1-53A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g

27、P P r r o o c c e e s s s sExpectations (Continued)Expectations (Continued)期望（續(xù)）期望（續(xù)）lAll tools and gauges must comply with Tooling and Equipment Supplement requirements.所有工具和量具必須符合工裝和設(shè)備補充要求。所有工具和量具必須符合工裝和設(shè)備補充要求。lTrial runs should occur at the machine builders location to qualify all tools.應該在機械制造者的

28、現(xiàn)場進行試運行，以驗證所有工具合格。應該在機械制造者的現(xiàn)場進行試運行，以驗證所有工具合格。lAll corrective actions for facilities, tools, and gauges not meeting customer requirements must be completed before the Production Trial Run.必須在產(chǎn)品試生產(chǎn)前完成針對不滿足顧客要求的設(shè)施、工具和量必須在產(chǎn)品試生產(chǎn)前完成針對不滿足顧客要求的設(shè)施、工具和量具的所有糾正措施。具的所有糾正措施。lTools and gauges must be delivered, se

29、t up, and approved in their specified facilities before the Production Trial Run. 產(chǎn)品試生產(chǎn)前工具和量具必須以制定的設(shè)施交付、安裝和批準。產(chǎn)品試生產(chǎn)前工具和量具必須以制定的設(shè)施交付、安裝和批準。1-54A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sFacilities, Tools, and Gauging ChecklistFacilities, Tools, and

30、 Gauging Checklist設(shè)施、工具和量具檢查清單設(shè)施、工具和量具檢查清單1-55A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sManufacturing Process Flow (13)Manufacturing Process Flow (13)制造過程流程（制造過程流程（1313）This element is a graphic representation of the current or proposed sequence

31、of the manufacturing process to ensure that the process definition, PFMEA, and Control Plans can be created and analyzed in the appropriate sequence.本要素制造過程的當前的或建議的次序的圖本要素制造過程的當前的或建議的次序的圖解表示，以確保以適當?shù)拇涡蚪⒑头治鲞^解表示，以確保以適當?shù)拇涡蚪⒑头治鲞^程定義、程定義、PFMEA 和控制計劃。和控制計劃。1-56A AP P Q QP P S S t ta a t tu u s s R Re e p

32、p o o r r t ti in n g g P P r r o o c c e e s s s sManufacturing Process Flow ExpectationsManufacturing Process Flow Expectations制造過程流程期望制造過程流程期望Manufacturing Process Flow general expectations are that:制造過程流程總的期望是：制造過程流程總的期望是：lA cross-functional team led by VO Engineering develops a Manufacturing Pr

33、ocess flowchart to serve as an input to PFMEAs.由由 VO 工程領(lǐng)導的橫向職能小組開發(fā)制造過程流程圖作為工程領(lǐng)導的橫向職能小組開發(fā)制造過程流程圖作為 PFMEA 的輸入。的輸入。lThe process flowcharts are developed using PFMEAs and surrogate processes to serve as input for new processes and technologies.使用使用 PFMEA 和替代的過程開發(fā)過程流程圖，作為新過程和技術(shù)的和替代的過程開發(fā)過程流程圖，作為新過程和技術(shù)的輸入。

34、輸入。lThe current production flowcharts may be modified to show revisions to the process flow.可以修改當前的生產(chǎn)流程圖，以顯示對過程流程的修改?？梢孕薷漠斍暗纳a(chǎn)流程圖，以顯示對過程流程的修改。1-57A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sManufacturing Process Flow ChecklistManufacturing Process

35、Flow Checklist制造過程流程檢查清單制造過程流程檢查清單1-58A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sProcess FMEA (14) Process FMEA (14) 過程過程 FMEA (14)FMEA (14)The PFMEA is a systematic approach used by a manufacturing-responsible team to ensure that potential proces

36、s-related failure modes and their associated causes have been considered and resolved.PFMEA 是制造職責小組使用的確保已經(jīng)考是制造職責小組使用的確保已經(jīng)考慮并解決了潛在的與過程相關(guān)的失效模式及慮并解決了潛在的與過程相關(guān)的失效模式及其相關(guān)原因的系統(tǒng)化的方法。其相關(guān)原因的系統(tǒng)化的方法。1-59A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectationsEx

37、pectations期望期望lAll Process FMEAs are prepared by a cross-functional team led by Manufacturing Engineering following the steps defined in the FMEA guideline.所有過程所有過程 FMEA 以制造工程為領(lǐng)導的橫向職能小組按照以制造工程為領(lǐng)導的橫向職能小組按照 FMEA 指南指南中定義的步驟進行準備。中定義的步驟進行準備。lProcess FMEAs must be established any time that: 當存在如下事項時，必須建立過

38、程當存在如下事項時，必須建立過程 FMEA： qNew processes, technologies, products, or product features are introduced. 引入新的過程、技術(shù)、產(chǎn)品或產(chǎn)品特征。引入新的過程、技術(shù)、產(chǎn)品或產(chǎn)品特征。qQuality risks are identified that cannot be resolved through design changes. 確定質(zhì)量風險不能通過設(shè)計變更加以解決。確定質(zhì)量風險不能通過設(shè)計變更加以解決。qMajor quality concerns have not been resolved du

39、ring the current production model year.在當前的生產(chǎn)模型年中，沒有解決重大的涉及質(zhì)量的問題。在當前的生產(chǎn)模型年中，沒有解決重大的涉及質(zhì)量的問題。1-60A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectations (Continued)Expectations (Continued)期望（續(xù)）期望（續(xù)）lList of recommended actions and lessons learned is

40、 incorporated in the process (continuous improvement).將列出的將列出的“建議措施建議措施”和學到的經(jīng)驗和并在過程和學到的經(jīng)驗和并在過程（持續(xù)改進）中。（持續(xù)改進）中。lPoke-a-Yoke has been used in addressing corrective actions.制定糾正措施中使用防錯方法（制定糾正措施中使用防錯方法（Poke-a-Yoke）。）。1-61A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c

41、c e e s s s sProcess FMEA ChecklistProcess FMEA Checklist過程過程 FMEA FMEA 檢查清單檢查清單Process FMEA 1-62A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sMeasurement System Evaluation (15)Measurement System Evaluation (15)測量系統(tǒng)評價（測量系統(tǒng)評價（1515）This element assesse

42、s the variation of the measurement system, and determines whether it is acceptable for monitoring the production process.本要素評估測量系統(tǒng)的變差，確定是本要素評估測量系統(tǒng)的變差，確定是否可以接受測量系統(tǒng)監(jiān)控生產(chǎn)過程。否可以接受測量系統(tǒng)監(jiān)控生產(chǎn)過程。1-63A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectationsExp

43、ectations期望期望lCorrelation standards are reached and agreed to with the customer for duplicate gauges or test equipment.已達到相同的測量或試驗設(shè)備的相關(guān)標準和顧客的批準。已達到相同的測量或試驗設(shè)備的相關(guān)標準和顧客的批準。lGauge instructions and visual aids to ensure appropriate use of gauge and test equipment in production.測量指導書和目視輔具確保在生產(chǎn)中適當?shù)氖褂脺y量和試測量

44、指導書和目視輔具確保在生產(chǎn)中適當?shù)氖褂脺y量和試驗設(shè)備。驗設(shè)備。lAll measurement systems (gauges and test equipment) must be modified to reflect the latest engineering part level before the Production Trial Run. 在產(chǎn)品試生產(chǎn)前必須修改所有測量系統(tǒng)（測量和試驗設(shè)在產(chǎn)品試生產(chǎn)前必須修改所有測量系統(tǒng)（測量和試驗設(shè)備）以反映最新工程零件等級。備）以反映最新工程零件等級。 1-64A AP P Q QP P S S t ta a t tu u s s R Re

45、 e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectations (Continued)Expectations (Continued)期望（續(xù)）期望（續(xù)）lThe user/customer must be given the opportunity to review and concur with the gauges and test equipment study results before the Production Trial Run. 產(chǎn)品試生產(chǎn)前使用者產(chǎn)品試生產(chǎn)前使用者/顧客顧客,必須有機會評審和批準

46、測量和試驗設(shè)備研究必須有機會評審和批準測量和試驗設(shè)備研究結(jié)果。結(jié)果。lThe Measurement System Evaluation must be repeated and approved following all gauge and test equipment modifications.所有測量和試驗設(shè)備更改后所有測量和試驗設(shè)備更改后,必須重新進行測量系統(tǒng)評價并獲得批準。必須重新進行測量系統(tǒng)評價并獲得批準。 lThe Production Control Plan must align with the Measurement Systems Development plan.

47、生產(chǎn)控制計劃必須配合測量系統(tǒng)開發(fā)計劃。生產(chǎn)控制計劃必須配合測量系統(tǒng)開發(fā)計劃。 lGauge Repeatability and Reproducibility studies must be conducted on all measurement systems.所有測量系統(tǒng)必須進行量具重復性和再現(xiàn)性研究。所有測量系統(tǒng)必須進行量具重復性和再現(xiàn)性研究。1-65A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sMeasurement System Eval

48、uation ChecklistMeasurement System Evaluation Checklist測量系統(tǒng)評價檢查清單測量系統(tǒng)評價檢查清單1-66A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPre-Launch Control Plan (16)Pre-Launch Control Plan (16)試生產(chǎn)控制計劃（試生產(chǎn)控制計劃（1616）This is a description of the dimensional measure

49、ments and material/functional in-process tests or checks that occur after prototype builds, but before full production 對發(fā)生在樣件制造后，全面生產(chǎn)前的尺寸測對發(fā)生在樣件制造后，全面生產(chǎn)前的尺寸測量、過程中材料量、過程中材料/功能試驗或檢查的描述。功能試驗或檢查的描述。1-67A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpect

50、ationsExpectations期望期望lLegitimate/appropriate inspection sample sizes, frequencies, control method, etc. inclusive to pre-launch phase of production are included.在生產(chǎn)的試生產(chǎn)階段包含合理在生產(chǎn)的試生產(chǎn)階段包含合理/適當?shù)臋z驗樣本容量、頻率、控制方法等。適當?shù)臋z驗樣本容量、頻率、控制方法等。lAll product & process characteristics for pre-launch control plans a

51、re identified and reviewed.確定和評審試生產(chǎn)控制計劃的所有產(chǎn)品和過程特性。確定和評審試生產(chǎn)控制計劃的所有產(chǎn)品和過程特性。lResults from the PBCP and DFMEA provide the outline for the Pre-Launch Control Plan.PBCP 和和 DFMEA 的結(jié)果提供了試生產(chǎn)控制計劃的概要。的結(jié)果提供了試生產(chǎn)控制計劃的概要。lThe Production Control Plan for the current production model is used to assist in the develop

52、ment of the Pre-Launch Control Plan if APQP Elements 8 and 13 have not been initiated.如果如果 APQP 要素要素 8 和和 13 還未啟動，使用當前生產(chǎn)模式的生產(chǎn)控制計劃協(xié)助開發(fā)還未啟動，使用當前生產(chǎn)模式的生產(chǎn)控制計劃協(xié)助開發(fā)試生產(chǎn)控制計劃。試生產(chǎn)控制計劃。1-68A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPre-Launch Control Plan Che

53、cklistPre-Launch Control Plan Checklist試生產(chǎn)控制計劃檢查清單試生產(chǎn)控制計劃檢查清單1-69A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sOperator Process Instructions (17)Operator Process Instructions (17)操作工過程指導書（操作工過程指導書（1717） lThis element describes the details of the cont

54、rols and actions that operating personnel must perform to produce quality products.本要素描述操作人員為生產(chǎn)質(zhì)量合格的產(chǎn)品所必須本要素描述操作人員為生產(chǎn)質(zhì)量合格的產(chǎn)品所必須執(zhí)行的控制和措施的詳細情況。執(zhí)行的控制和措施的詳細情況。lThese instructions are divided into two major components:這些指導書分為兩個主要部分：這些指導書分為兩個主要部分：qDescription of the process過程描述過程描述 qOperator instructions操

55、作供指導書操作供指導書1-70A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectationsExpectations期望期望lA completed Operator Process Instructions package.完成的整套操作工過程指導書。完成的整套操作工過程指導書。lInstructions developed to be used during a production trial run to ensure the pro

56、cess performs as intended. 在產(chǎn)品試生產(chǎn)中使用開發(fā)的指導書以確保過程按預期執(zhí)行。在產(chǎn)品試生產(chǎn)中使用開發(fā)的指導書以確保過程按預期執(zhí)行。lOperator Process Instructions describe all process steps necessary to produce a quality product. The training instructions must include:操作工過程指導書描述了生產(chǎn)質(zhì)量合格的產(chǎn)品所需的所有過程步驟。操作工過程指導書描述了生產(chǎn)質(zhì)量合格的產(chǎn)品所需的所有過程步驟。培訓指導書必須包括：培訓指導書必須包括：qDet

57、ailed instructions詳細的指導書詳細的指導書qVisual aids目視輔具目視輔具qAny other quality materials necessary to support the production operator支持生產(chǎn)操作工所需的任何質(zhì)量材料支持生產(chǎn)操作工所需的任何質(zhì)量材料1-71A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sOperator Process Instructions Checklist Opera

58、tor Process Instructions Checklist 操作工過程指導書檢查清單操作工過程指導書檢查清單1-72A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sPackaging Specifications (18)Packaging Specifications (18)包裝規(guī)范（包裝規(guī)范（1818） This element describes the design and development of the end-item s

59、hipment packaging, including interior partitions.本要素描述產(chǎn)品最后出貨包裝的設(shè)計本要素描述產(chǎn)品最后出貨包裝的設(shè)計與開發(fā)，包括包裝內(nèi)部的分隔配置。與開發(fā)，包括包裝內(nèi)部的分隔配置。 1-73A AP P Q QP P S S t ta a t tu u s s R Re e p p o o r r t ti in n g g P P r r o o c c e e s s s sExpectationsExpectations期望期望lPast issues on similar or surrogate packaging are discuss

60、ed and resolved by the team.小組討論和解決相似或替代的包裝中過去發(fā)生的問題。小組討論和解決相似或替代的包裝中過去發(fā)生的問題。lCorrective actions exist for any packaging issues identified that affect product performance and characteristics.確定對于任何影響產(chǎn)品性能和特性的包裝問題的現(xiàn)存糾正措施。確定對于任何影響產(chǎn)品性能和特性的包裝問題的現(xiàn)存糾正措施。lSupplier and the receiving plant agree upon packaging requirements.供方和接收工廠就包裝要求達成一致。供方和接收工廠就包裝要求達成一致。lPackagin