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1、塞拉利昂水泥廠項(xiàng)目樁基施工方案CementterminalprojectpilefoundationconstructionprograminSierraLeone一、旋挖成孔灌注樁施工Rotarydrillingholepileconstruction1 .工程量1000M3碎T(mén)heprojectamount1000M3concrete2 .施工技術(shù)ConstructionTechnology本工程項(xiàng)目樁基施工采用旋挖成孔工程鉆機(jī),在施工前須對(duì)場(chǎng)地進(jìn)行清表、清障、平整、壓實(shí),使場(chǎng)地表面耐力不小于100Kpa。施工時(shí)設(shè)置泥漿池、沉定池、泥漿循環(huán)系統(tǒng)和廢漿池,沉淀池的容積兩倍于一根樁的體積,儲(chǔ)漿
2、池容積大于16m3,以滿足鉆孔需要。PileFoundationConstructionoftheprojectusearotarydrillingrig,beforeconstruction,weneedtoclearedthetable,wrecker,leveling,compactionvenuetomakesurethesurfaceenduranceisnotlessthan100Kpa.Duringconstruction,weneedtosetMudpools,sedimentationtanks,mudcirculationsystemandwasteslurrypond.T
3、omeetdrillingdemand,Sedimentationtankvolumeistwicethevolumeofapile,storageslurrypondvolumeshouldbegreaterthan16m33 .工藝流程Process4 .操作工藝Operationprocess(1) 測(cè)量定位MeasurementPositioning(a)采用全站儀按照?qǐng)D紙測(cè)定位置并做好標(biāo)色。Usetotalstationmeasurementpositioninaccordancewiththedrawingsandmakeastandardcolor.(b)利用水準(zhǔn)儀測(cè)定護(hù)筒標(biāo)高其
4、誤差不大于10MM。LeveldeterminationCasingsforelevationoftheerrorshouldnotmorethan10MM(2)栓樁:樁位位置確定后,用兩根相互垂直的十字線中心相交于樁點(diǎn),并定出他的控制點(diǎn),做好標(biāo)識(shí)妥善保護(hù)。Boltpiles:oncepilesbitpositionisdetermined,weusetwomutuallyperpendicularcrosshairscenterintersectatthepilepoint,sethiscontrolpointandmarkedproperlyprotected.(3)鉆機(jī)就位:履帶坐落的位
5、置應(yīng)平整,坡度不大于3度,避免因場(chǎng)地不平整產(chǎn)生動(dòng)力損失,傾斜、位移,重心高時(shí)還會(huì)引起安全事故。Riginplace:Trackedlocatedpositionshouldbeflat,theslopeisnotgreaterthan3degreesandavoidvenueunevenlossofpower,tilt,displacement,highcenterofgravitywillalsocauseaccidents(4)對(duì)準(zhǔn)樁位:首先調(diào)整旋挖機(jī)的桅桿,使之處于垂直狀態(tài),讓鉆頭對(duì)準(zhǔn)樁點(diǎn)。AlignmentPile:Firstadjusttheaugermastinaverticals
6、tateandthedrillbucketshouldbealignwiththepilepoint.(5)埋設(shè)護(hù)筒:定出十字控制點(diǎn)后,可采用鉆機(jī)進(jìn)行取土,鉆至設(shè)計(jì)深度進(jìn)行護(hù)筒埋設(shè)。Burycasing:setcrosscontrolpointtheweusetherigdigtheholeuntilthedepthwecanstarttoburythecasing.護(hù)筒采用厚度6mm的鋼板制作而成,長(zhǎng)度在2m左右,護(hù)筒的直徑為850mm,為防止鉆進(jìn)施工中護(hù)筒外圈返漿造成塌孔和護(hù)筒脫落,護(hù)筒底部應(yīng)坐落在穩(wěn)定的土層上,并且進(jìn)入原土0.3-0.5m。護(hù)筒埋設(shè)位置應(yīng)準(zhǔn)確其中心點(diǎn)與樁定位點(diǎn)誤差不大于5
7、0mm,并應(yīng)保證護(hù)筒的垂度和水平度。Thecasingwasmadeby6mmthicksteelplate,thelengthshouldbearound2mandthecasingdiameteris850mm.InordertopreventtheoutertubeProtectionDrillingreturnedtothepulpcausedtheholecollapseandretainingbarreloffthebottomofthepilecasingshouldbelocatedinthestableonthesoilandintotheoriginalsoil0.3-0.
8、5m。Casinglayingpositionshouldbeaccuratecenterpointpileanchorpointerrorisnotmorethan50mmandalsoshouldensureCasingforverticalandhorizontal(6)泥漿制作:采用現(xiàn)場(chǎng)所泥漿攪拌機(jī)或人工制作,宜先加水并計(jì)算體積,在攪拌下加入規(guī)定的膨潤(rùn)土,純堿以溶液的方式在攪拌下緩緩加入,攪拌時(shí)間一般不少于3分鐘,必要時(shí)還可加入其他外加劑,以增大泥漿比重。另拌制泥漿應(yīng)根據(jù)工藝和穿越土層情況進(jìn)行配合調(diào)整,膨潤(rùn)土泥漿性能指標(biāo)制備可按下列參數(shù)(砂土層);粘度19-25%;比重1.18-1.3
9、0;含沙率小于6%,膠體率95%,PH值7.0-9.00Mudproduction:siteslurrymixerorartificiallyproducedadvisedaddingwaterandcalculatingthevolume,afterthataddedwithstirringapredeterminedbentonite,sodaashsolutionwithstirringwasslowlyaddedandthestirringtimeisgenerallylessthan3minutes,ifnecessarywecanalsoaddotheradmixturestoin
10、creasethemudweight.Besides,Mixingmudwiththeadjustmentshouldbebasedontheprocessandthroughthesoil,andthebentoniteslurryperformanceindicatorspreparedaccordingtothefollowingparameters(sandlayer);viscosity19-25%;proportion1.18-1.30;sandyratelessthan6%,colloidalrate95%,PHvalue7.0-9.0.(7)旋挖鉆鉆進(jìn)成孔R(shí)otaryDrill
11、drillinghole(a)以鉆具鉆頭自重和液壓缸加壓作為鉆進(jìn)壓力,每一回次的鉆進(jìn)量應(yīng)以深度儀所示值為參考依據(jù),以鉆機(jī)說(shuō)明書(shū)鉆速,鉆壓扭矩為指導(dǎo),進(jìn)尺適當(dāng),不多鉆也不少鉆。鉆多,輔助時(shí)間加長(zhǎng)。鉆少,回次進(jìn)尺少,效率降低。Wetakedrillweightandhydrauliccylinderpressureasthedrillingpressure,drillingdepthmetershouldbeshownthevaluereferenceforspeeddrillingrigmanualtheWOBtorqueforguidance,footageappropriate,notmuc
12、hdrillisalsoalotofdrilling.DrillmultiAuxiliarylonger.Drillinglessfootagebacktothetimes,reducingefficiency(b)當(dāng)鉆頭內(nèi)裝滿土、砂后,將其提升上來(lái),注意地下水位變化情況,并灌注泥漿。Whenthedrillisf川edwithsoilandsand,weraiseitupandpayattentiontothegroundwaterlevelchangesthenperfusemud(c)旋轉(zhuǎn)鉆機(jī)將鉆頭內(nèi)的土卸出,用鏟車及時(shí)運(yùn)走,運(yùn)離不影響施工作業(yè)區(qū)。Rotaryrigtodrillwith
13、inthesoilunloadedthentransportedwithaforkliftinatimelymannerandtransportedfromtheimpactoftheconstructionworkarea(d)關(guān)閉鉆頭活門(mén),將鉆頭轉(zhuǎn)回孔口,降下鉆頭繼續(xù)鉆進(jìn)。Closetheshutterthenreversalofthedrillorifice,lowerthedrillbittocontinueddrilling(e)為保證孔壁穩(wěn)定,應(yīng)視表土松散層厚度,孔口下入長(zhǎng)度適當(dāng)?shù)淖o(hù)筒,并保持泥漿面高度,隨泥漿損耗及孔深增加,應(yīng)及時(shí)向孔內(nèi)補(bǔ)充泥漿,以維持孔內(nèi)壓力平衡。Shouldb
14、econsideredtoensurethestabilityofholewallthetopsoillooselayerthicknessorificeintotheappropriatelengthcasingProtection,thenkeepthemudsurfaceheightwithmudlossanddeepholeshouldbetimelysupplementtotheholeinthemud,inordertomaintaintheholepressurebalance.(f)提升鉆頭過(guò)快,易產(chǎn)生負(fù)壓,造成塌孔.一般鉆頭提升速度控制在,裝滿渣土鉆頭提升0.937M/S,空
15、鉆頭升降1.210M/S。Ifweimprovedrilltoofast,itseasytoproducenegativepressure,whichwillresultinholecollapse.Usuallywhenadrillfilledwithmuck,theliftingspeedshouldbecontrolledwithin0.937M/Sandforemptydrill,thespeedshouldbe1.210M/S(g)在樁端持力層鉆進(jìn)時(shí)右能會(huì)由于鉆頭的提升引起持力層的松馳,因此在接近孔底標(biāo)rlj時(shí)應(yīng)注意減小鉆頭的提升速度。Duetotheenhancementofthe
16、drillinthepileendbearingstratumdrillingmaycauserelaxationofthebearinglayerelevationthuswhendrillingnearthebottomoftheholeweshouldpayattentiontoreducetheliftingspeedofthedrill(h)清孔:因旋挖鉆用泥漿循環(huán),在保障泥漿穩(wěn)定的情況下,(清除孔底沉渣一般用雙層底撈砂鉆頭,在不進(jìn)尺的情況下,回轉(zhuǎn)鉆頭使沉渣盡可能地進(jìn)入斗內(nèi),反轉(zhuǎn),封閉斗門(mén),即可達(dá)到目的。因本工程地質(zhì)-24M以下為粘土層,視具體情況,確定清孔方法,確保沉渣厚度符合要求
17、。Clean-upholes:Becauserotarydrillingusemudcirculation,sounderthecircumstanceofstablemudprotection(whencleartheholebottomsedimentgenerallywedowithdoublebottombailingbit,inthecaseoffootage,rotarydrillbitsothatsedimentwentintothebucket,invertedclosedshutterandthiscanachievethepurpose.Becauseoftheengine
18、eringgeology-24Mbelowaretheclaylayersoweshoulddependonthespecificsituationthendetermineholecleaningmethods,toensurethesedimentthicknessrequired(i)鋼筋籠制作:鋼筋籠按設(shè)計(jì)圖紙及相關(guān)規(guī)定要求制作。鋼筋表面應(yīng)潔凈,使用前應(yīng)將表面污垢、漆皮、鱗銹等清除干凈;鋼筋應(yīng)平直,無(wú)局部彎曲、無(wú)裂紋、斷傷。鋼筋接頭焊縫均勻、飽滿、光滑;不得有裂紋、塌陷、咬邊、夾渣,鋼筋表面無(wú)明顯燒傷等缺陷。每批焊條都應(yīng)有出廠合格證。Thereinforcementcageproduc
19、tion:steelcagewasdesignedaccordingtodrawingsandrelatedregulationsrequirements.Reinforcedsurfaceshouldbecleanbeforeusing.Weshouldcleansurfacedirt,patentleather,scalyrustandthereinforcementshouldbestraightwithnolocalbending,nocracks,offinjured.Reinforcedjointsshouldbeuniformweld,full,smooth,withoutcra
20、cks,collapse,undercut,slag,steelsurfaceburnsandotherdefects.Eachbatchofelectrodesshouldhavefactorycertification鋼筋籠安裝,視設(shè)計(jì)樁長(zhǎng)的配筋長(zhǎng)度及配備的工程吊車技術(shù)參數(shù)的實(shí)際情況,進(jìn)行分段制作,遂段吊放鋼筋籠,各段之間根據(jù)主筋直徑按設(shè)計(jì)要求采用單面電焊連接。雙點(diǎn)起吊,確保鋼筋籠不變形。當(dāng)鋼筋籠吊放至設(shè)計(jì)位置后,在孔口固定鋼筋籠上端。Reinforcementcageinstallation:Accordingtotheactualsituationofthedesignlengthof
21、pilereinforcementlengthandwithengineeringcranetechnicalparameters,weshouldproduceinsegment,thenthesegmentdippingsteelcagemainreinforcementdiameterbetweenparagraphsdesignrequiressingle-sidedwelding.Usingtwo-pointliftingtoensurenodeformationofthereinforcementcage.Whenthereinforcementcagewasdippingtoth
22、edesignposition,wefixedreinforcementcageintheupperoftheorifice.鋼筋籠保護(hù)層墊塊采用現(xiàn)場(chǎng)預(yù)制砂漿圓塊。Theprotectivelayerofthereinforcementcagepadsusethesiteprefabricatedmortarroundblock(j)下鋼筋籠,鋼筋籠場(chǎng)內(nèi)運(yùn)輸可采用人工抬運(yùn)或加托架轉(zhuǎn)運(yùn),不可使鋼筋籠產(chǎn)生永久變形;鋼筋籠采用雙點(diǎn)起吊,對(duì)正后緩緩下入,不準(zhǔn)強(qiáng)行壓入。ReinforcingSteelCage:Reinforcementcageinsidecanbetransportedbyartifi
23、cialliftorbrackettransportandthecagecannotbemadepermanentdeformation;Thereinforcementcageusedualpointlifting,slowlydownintothepositive,notallowedtopressintobyforcement.(k)下導(dǎo)管:導(dǎo)管連接要密封、順直,導(dǎo)管下口離孔底約300mm就可,導(dǎo)管平臺(tái)應(yīng)平整,夾板牢固可靠。Lowerconduit:conduitconnectionmustbesealed,straight,catheterdownuntiltheundermoutha
24、bout300mmfromthebottomofthehole(thecatheterplatformshouldbesmoothandplywoodrobust)當(dāng)鋼筋籠吊放定位后,就可在孔口安放導(dǎo)管平臺(tái),吊放導(dǎo)管。導(dǎo)管采用直徑250mm鋼制標(biāo)準(zhǔn)導(dǎo)管,各節(jié)導(dǎo)管及其與承料斗間均以絲扣連接。導(dǎo)管在吊放前,在地面連接作水壓試驗(yàn),確保無(wú)滲漏方可使用。Whenthereinforcementcagedippingpositioned,theorificecanbeplacedwithcatheterplatformthenwestarttodipcatheter.Theconduitwastakent
25、he250mmdiametersteelstandardscatheter,sectionscatheterandtheOrderofthehopperarethreadedconnection.Catheterbeforedippinginthegroundconnectionforwaterpressuretesttoensurenoleakagebeforeuse(l) 澆筑碎:Pouringconcrete鋼筋籠,導(dǎo)管下放完畢,做隱蔽檢查,必要時(shí)進(jìn)行二次清孔,驗(yàn)收合格后,澆筑碎。碎采用現(xiàn)場(chǎng)攪拌Afterdecentralizationofthereinforcementcage,cat
26、heters,weneedtodocovertchecks,andifnecessary,wewilldoasecondholecleaning,afteracceptance,wecanpourconcrete(Concretearemixingonsite)預(yù)拌碎應(yīng)具備設(shè)計(jì)的強(qiáng)度等級(jí),有良好的和易性,塌落度宜180-220mm。Ready-mixedconcreteshouldhavethestrengthgradedesign,goodworkability,andslumpshouldbe180-220mm初次灌注碎量應(yīng)嚴(yán)格按照要求計(jì)算首灌碎立方量,以其數(shù)量必須滿足充滿孔底,并埋管深度
27、不少于0.8m。InitialperfusionconcreteamountcalculatedinaccordancewiththerequirementsshouldbestrictlycubicamountofinitialconcreteirrigationandtheQuantitymustfullyfilledthebottomoftheholemeanwhiletheburieddepthshouldnotlessthan0.8m導(dǎo)管埋深,保證2-4m,隨著碎面上升,隨時(shí)提撥和拆除導(dǎo)管,以使導(dǎo)管在碎中始終保持2-4m。且在首批碎的初凝時(shí)間前完成碎澆灌,如無(wú)法保證,可經(jīng)過(guò)試驗(yàn)給碎添
28、加緩凝劑。為使碎密實(shí),可利用吊機(jī)升降系統(tǒng)慢速振插導(dǎo)管。終灌時(shí),按樁頂設(shè)計(jì)標(biāo)高正確掌握最后灌注的碎量,使實(shí)灌碎面高出設(shè)計(jì)頂面1D以上,以確保清除浮漿后樁頂碎的完整性。在水下碎灌注時(shí),要勤測(cè)碎塌落度,按要求做好試塊,作為質(zhì)量控制及質(zhì)量評(píng)定的依據(jù)。Buryconduitindeepandmakesure2-4m,withtherisingconcretesurface,setasideatanytimeandremovalofthecathetertomakesurethecatheteralwayskeepinconcrete2-4m.Besides,weneedtofinishperfusing
29、theconcreteBeforetheinitialsettingtimeofthefirstconcreteandifthiscannotbeguaranteed,wecanaddretardertotheconcretethroughtest.Craneliftingsystemcanbeusedtomakeconcretedenseslowvibrationcatheterization.wecanuseCraneliftingsystemtheslowvibrationinsertedcathetertomakesureconcretecompaction.Designelevati
30、onofthetopofthepilewhenthefinalirrigation,properunderstandingofthelastperfusionconcreteamount,therealirrigationconcretesurfaceabovethethedesigntopsurface1Dtoensuretheintegrityofthetopofthepileofconcretetoremovelaitance.Perfusionoftheunderwaterconcretetogroundmeasuredconcreteslump,requiredtodothetest
31、block,asthebasisforqualitycontrolandqualityassessment.碎灌注過(guò)程中,為防止鋼筋籠上浮,應(yīng)采取如下措施,在孔口固定鋼筋籠上端;灌注時(shí)間盡量縮短,防止碎進(jìn)入鋼筋籠時(shí)流動(dòng)性變差,當(dāng)孔內(nèi)碎進(jìn)入鋼筋籠1-2小時(shí),應(yīng)適當(dāng)提升導(dǎo)管,減少導(dǎo)管埋深,增大鋼筋籠在下層碎中的埋置深度。DuringConcretecastingprocess,inordertopreventsteelcagefloatingweshouldtakethefollowingmeasures,fixingtheupperendoftheorificereinforcedcage;ma
32、kingperfusiontimeasshortaspossibletopreventconcretetoenterrebarcagewhichcancauseflowvariation,whentheholeintheconcreteintotherebarcage1-2hours,weshouldbeappropriatetoenhancethecatheterstoreducecatheterburialdepthandincreasingtheembedmentdepthofthereinforcementcageinthelowerconcrete灌注結(jié)束時(shí),控制樁頂標(biāo)高,碎面應(yīng)超過(guò)
33、設(shè)計(jì)標(biāo)高1D以上,保障樁頭質(zhì)量。Whenperfusionwasover,wemustcontroltheelevationofthetopofthepile,theconcretesurfaceshouldbemorethanthedesignelevation1Dtoprotectthepileheadquality鉆機(jī)移位:成孔施工完畢且驗(yàn)收合格后,移至下一樁位。另外當(dāng)樁距(中心距)小于5m時(shí),后一根樁鉆孔必須在前一根樁碎灌注完成后24小時(shí)才能開(kāi)鉆。Therigshift:movetothenextonebitaftertheconstructioniscompletedintotheh
34、oleandacceptance.Inaddition,whenthepilespacing(centerdistance)islessthan5m,thenextpiledrillingmustbethefirst24hoursafterapileofconcreteperfusioncompleted(m) 雨季施工Rainyseasonconstruction露天使用的電氣設(shè)備,天關(guān)箱的防雨措施應(yīng)可靠,放置較高位置,電焊機(jī)等導(dǎo)電設(shè)備應(yīng)加保護(hù)罩。旋挖機(jī)雨期施工應(yīng)有防雷接地并定期檢查。Openuseofelectricalequipment,switchboxes,water-resista
35、ntmeasuresshouldbereliable,placedahigherposition.Weldingmachinesandotherconductiveequipmentshouldbeaddedtotheprotectivecover.RotaryDrillingRigworkingduringrainperiodshouldbelightningprotection,groundingandcheckregularly電氣設(shè)備的接地保護(hù)就牢固可靠,漏電保護(hù)裝置動(dòng)作靈敏,操作人員應(yīng)使用絕緣工具。檢查有無(wú)地基塌陷情況,在旋挖鉆機(jī)行走時(shí),務(wù)必避開(kāi)塌陷地段,桅桿還應(yīng)適當(dāng)向后傾斜一個(gè)安全
36、角度。Groundprotectionofelectricalequipmentonasolid,reliable,sensitiveactionleakageprotectiondevice,theoperatorshoulduseinsulatedtoolsandcheckforfoundationcollapseduringrotarydrillingrigwalkingthenbesuretoavoidthecollapseofthelot,themastalsoshouldbeappropriatebackwardtiltasafetypointofview鉆機(jī)上下托板時(shí),應(yīng)有防滑措
37、施,避免側(cè)滑引起的安全事故。Rigupanddownthepalletshouldbenon-slipmeasurestopreventsecurityincidentscausedbythesliding水管、導(dǎo)管、泥漿管不用時(shí),應(yīng)清理干凈,整好平放。Whenwaterpipes,ducts,mudtubesarenotused,weshouldcleanuptheputthemflat施工現(xiàn)場(chǎng)辦公區(qū)、生活區(qū)所用電器裝置應(yīng)安全、可靠。在雷電頻落區(qū)域,應(yīng)加裝防雷接地設(shè)施。Constructionsiteofficearea,livingareawithelectricalinstallatio
38、nsshouldbesafeandreliable.Installationoflightningprotectionandgroundingfacilitiesinthelightningfrequencyofftheareaareveryimportant二、碎酉己比設(shè)計(jì)要求Concretemixdesignrequirements1.原材料及酉己合比Rawmaterialsandmixtureratio(1)水泥應(yīng)符合相關(guān)要求,采用免檢水泥并經(jīng)過(guò)測(cè)試,嚴(yán)禁使用快硬型水泥,水泥必須有出廠合格證,如果水泥出場(chǎng)日期超過(guò)三個(gè)月對(duì)水泥質(zhì)量有懷疑時(shí)應(yīng)視不同情況進(jìn)行復(fù)檢,復(fù)檢合格后方可使用。水泥在運(yùn)輸
39、及堆放過(guò)程中應(yīng)有防雨防潮措施,不同品種、標(biāo)號(hào)、生產(chǎn)廠家的水泥嚴(yán)禁使用在同一根樁碎中并分別堆放。Cementshouldcomplywiththerelevantrequirements,inspection-freecementandtested,prohibitedtheuseofrapidhardeningcement,thecementmusthavefactorycertification,cementexitdateismorethanthreemonthsthenasuspectshouldberetesteddependingonthequalityofthecement,com
40、plexinspectionqualifiedbeforeuse.Cementtransportandstackingprocessshouldberainandmoisturemeasures,differentvarieties,label,cementmanufacturerscannotusewithapileofconcreteandstackedseparately(2)石子的質(zhì)量應(yīng)符合相關(guān)要求,每批石料進(jìn)場(chǎng)應(yīng)有質(zhì)保單。碎石的粒徑采用5-40mm,5mm篩余量應(yīng)為90%-100%,40mm篩余量大于5%。石料堆場(chǎng)應(yīng)選干凈處,嚴(yán)禁混入沙土雜質(zhì)。Thequalityofthestone
41、sshouldcomplywiththerelevantrequirementsofeachbatchthestoneapproachshouldwarrantysingle.Gravelparticlesizeshouldbe5-40mmthe5mmsievemarginshouldbe90%-100%andthe40mmsievemarginshouldbegreaterthan5%.Cleanstoneyardtobeelectedatnon-mixedsandimpurities.(3)沙的質(zhì)量應(yīng)符合相關(guān)要求,選用級(jí)配合理、質(zhì)地堅(jiān)硬、顆粒干凈的中粗砂,砂進(jìn)場(chǎng)每批要有合格證,砂的模數(shù)控制
42、在2.3-3.0之間,在儲(chǔ)運(yùn)堆放過(guò)程中防止混入雜物。Sandqualityshouldcomplywiththerelevantrequirements,selectionofgradation,hardtextureandcleanparticlesofgrit.sandapproacheachbatchshouldhaveacertificate,themodulusofthesandcontrolinisbetween2.3-3.0,stackedinthestorageandtransportationprocesstopreventmixedwithdebris2.混凝土攪拌Conc
43、retemixing施工現(xiàn)場(chǎng)設(shè)碎攪拌站,由JS750型攪拌機(jī)、沙石堆場(chǎng)和水泥庫(kù)組成。碎攪拌時(shí)應(yīng)嚴(yán)格按配合比稱重砂、石、外加劑。碎原材料投量允許偏差:水泥為苣;砂石土為叁;水、外加劑為=%0原材料投料時(shí)應(yīng)依次加入石、砂、水泥和外加劑,碎的攪拌時(shí)間不少于90S。碎攪拌過(guò)程中及時(shí)測(cè)試坍落度和制作試塊,拌好的碎應(yīng)及時(shí)澆筑,若出現(xiàn)離析現(xiàn)象應(yīng)重新攪拌,碎坍落度控制在18-22CM。Constructionsitesetconcretemixingstation,bytheJS750-typemixer,sandyardandcementsilo.Concretemixingshouldbestrictwi
44、ththeratiooftheweighingsand,stone,admixtures.Allowabledeviationofconcreteandamountofrawmaterials:cement2%+thegravelsoil3%;water,admixturesof2%.Rawmaterialfeedingshouldthenaddedtothestone,sand,cementandadmixtures,concretemixingtimeshouldnotlessthan90S.TesttheSlumpandproductiontestblockduringconcretem
45、ixingprocessinatimelymanner,theconcreteshouldbemarinatedpouringsegregationphenomenonshouldbere-mixedconcreteslumpcontrol18-22CM3.碎澆筑Concretepouring按相關(guān)要求制作試塊,試塊為150X150X150MM,每根工程樁做一組試塊,清水養(yǎng)護(hù)28D后,送交測(cè)試,試塊脫模后及時(shí)放進(jìn)現(xiàn)場(chǎng)砌置的水池內(nèi)養(yǎng)護(hù)。Testblock,accordingtotherelevantrequirementsoftheproductiontestblockshouldbe15015
46、0150MM,eachpiledoagroupoftestblockandcleanwaterafter28daysofcuring,senttotestintothesceneinatimelymannerafterejectionofthetestblockpuzzlesetwithintheconservationpool三、工程質(zhì)量標(biāo)準(zhǔn)及質(zhì)量保證措施Engineeringqualitystandardsandqualityassurancemeasures本工程施工及驗(yàn)收要求遵循相關(guān)的標(biāo)準(zhǔn)規(guī)定。Theconstructionandacceptancerequirementsfollow
47、standardregulations.(一).工程質(zhì)量標(biāo)準(zhǔn)Engineeringqualitystandards1 .原材料和硅強(qiáng)度保證符合設(shè)計(jì)要求和相關(guān)的規(guī)定。Rawmaterialsandconcretestrengthtoensurecompliancewithdesignrequirementsandotherrelevantprovisions.2 .成孔深度符合設(shè)計(jì)要求,孔底沉渣厚度小于10CM。Drillingdepthcanmeetthedesignrequirements.,sedimentthicknessofthebottomoftheholeislessthan10C
48、M3 .實(shí)際澆注量不小于計(jì)算體積。Theactualpouringamountisnotlessthanthecalculatedvolume.4 .澆筑后的樁頂標(biāo)高及浮漿的處理符合設(shè)計(jì)要求和施工相關(guān)規(guī)定。Theelevationofthetopofthepileafterpouringandfloatingpulpprocessingtomeetthedesignrequirementsandconstructionoftherelevantprovisions(二)允許偏差項(xiàng)目Tolerancevariationproject1 .成樁后的樁孔中心位置偏差,中間樁小于1/4D;邊樁不小于1
49、/6D。Deviationintoapileafterpileholecenterposition,themiddleofthepileislessthan1/4D;sidepileisnotlessthan1/6D2 .鋼筋籠的制作:Reinforcementcageproduction:(車岡筋保護(hù)層:50mm);Reinforcedprotectivelayer:50mm主筋問(wèn)品E偏差:=d0mm;Mainreinforcementspacingdeviation:10mm;土箍筋間距偏差:0mm;Stirrupspacingdeviation:20mm土車岡筋籠直徑偏差:±0
50、mm;Reinforcementcagediameterdeviation:10mm;土鋼筋籠總長(zhǎng)度偏差:土00mm;Thetotallengthofthereinforcementcagedeviation:100mm;鋼筋搭接長(zhǎng)度:>10dReinforcedLaplength:>10d;焊縫寬度:>0.7dWeldwidth:>0.7d;焊接厚度:>0.3dWeldingthickness:>0.3d.3.樁垂直度小于1%。Pileverticaldegreeislessthan1%.4.1. 施工ConcreteConstruction碎強(qiáng)度等級(jí)大于
51、設(shè)計(jì)碎強(qiáng)度等級(jí);Concretestrengthratingishigherthanthedesignconcretestrengthrating;碎坍落度18-22cm18-22cmconcreteslump主筋保護(hù)層厚度>75mmmainreinforcementprotectionlayerthickness>75mm;所使用的材料必須具有質(zhì)量保證書(shū)和檢測(cè)試驗(yàn)合格報(bào)告;Thematerialusedmusthaveaqualityassurancebooksandtestingcompliancereport;成樁碎質(zhì)量連續(xù)完整,無(wú)斷樁、縮徑、夾泥現(xiàn)象,澆筑碎密實(shí)度要好,樁頭
52、碎無(wú)疏松現(xiàn)象。Thequalityoftheconcretepilingiscontinuouscomplete,nobrokenpileneckingsiltedphenomenon,pouringconcretedensityisbetter,trailercouplingconcretewithoutloose(三)質(zhì)量保證措施Qualityassurancemeasures1.1. 理措施Managementmeasures(1)公司的工程技術(shù)部直接對(duì)該項(xiàng)目的工程質(zhì)量進(jìn)行監(jiān)督和控制,直接掌握質(zhì)量動(dòng)態(tài),指導(dǎo)全面質(zhì)量管理工作,展開(kāi)嚴(yán)格崗位責(zé)任制,對(duì)各工序、工種實(shí)行檢查監(jiān)督管理,行使質(zhì)量否決
53、權(quán)。Company'sengineeringdepartmentdirectlysuperviseandcontrolthequalityoftheprojectandtogaindirectcontroloverthequalityofdynamicguidanceoftotalqualitymanagement,expandthestrictsystemofpersonalresponsibilitytoimplementtheinspectionandsupervisionofthemanagementofvariousprocesses,typeofwork,theexerci
54、seofthequalityoftheveto(2)對(duì)主要工序設(shè)置管理點(diǎn),嚴(yán)格按工序質(zhì)量控制體系和工序控制點(diǎn)要求進(jìn)行運(yùn)轉(zhuǎn)。Settingmanagementpointstomajorprocessandweshouldbeinstrictaccordancewiththerequirementsoftheprocessqualitycontrolsystemandprocesscontrolpointoperation(3)實(shí)行三級(jí)質(zhì)量驗(yàn)收制度;每道工序組100%自檢;質(zhì)量100%檢驗(yàn);工地技術(shù)負(fù)責(zé)30%抽查。Theimplementationofthethree-tiersystemofqu
55、alityinspection;eachprocessgroup100%self-test;quality100%inspection;sitetechnologyisresponsiblefor30%ofspotchecks(4)認(rèn)真填寫(xiě)施工日記。FillinconstructionDiary.2.技術(shù)措施Technicalmeasures(1)樁軸線及樁位放樣,定位后要進(jìn)行復(fù)測(cè),定位精度誤差不超過(guò)5mm。埋設(shè)護(hù)筒時(shí)由測(cè)量人員到場(chǎng),用儀器校正中心后方能固定護(hù)筒,保證護(hù)筒的垂直度。Loftpileaxisandpilesbit,toretestafterpositioning,theposit
56、ioningaccuracyerrorofshouldnotmorethan5mm.whenburythecasings,thesurveyorshouldatthescene,weshouldfixthecasingswiththecenterofinstrumentcalibration,toensuretheverticalityofthecasings(2)鉆機(jī)定位,旋挖鉆機(jī)桅桿必須垂直,不合要求隨時(shí)糾正。Rigpositioning,rotarydrillingrigmastmustbevertical"not,weshouldcorrectatanytime.(3)孔底沉
57、渣檢測(cè)小于30cmTheholebottomsedimentdetectislessthan30cm(4)確保鋼筋籠的垂直度Ensuretheverticalityofthereinforcementcage(5)碎攪拌時(shí)砂石料經(jīng)過(guò)磅稱稱重,誤差不超過(guò)3%,嚴(yán)格控制水灰比。根據(jù)現(xiàn)場(chǎng)砂石料的含水率情況調(diào)整加水量。每根樁做1-2次坍落度試驗(yàn)。Aggregateconcretemixingafterweighingscales,weighingerrorshouldlessthan3%,andweshouldbestrictcontrolofthewater-cementratio.Adjusttheamountofwateraccordingtothesiteaggregatemoisturecontentandeachpileweshouldhave1-2slumptest(6)根據(jù)地層特點(diǎn)及時(shí)調(diào)整泥漿性能,防止鉆孔擴(kuò)徑、縮徑和坍塌,控制好砂層土的泥漿相對(duì)密度,確??妆诜€(wěn)定。Timely
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