Inspection and test plan 完整版 (詳細版)

1、張家港特銳機械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTD版本 Rev.A日期 Date2016.07.18A2016.07.18Rev.版 本Amend Date修 改 日 期Content內 容 Project Name： Raillink Project 檢驗測試計劃 Inspection and test planFile No.文件編號TC-QM- 01張家港特銳機械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTDRev.版 本ADate日 期2016.07.18Compiling Dept.編 制 部 門QC De

2、pt.質控部 Sent to Dept.發(fā)送部門 生產部Production Dept.技術部 TechnicalDept. 項目部ProjectDept.合 計TotalApproved By批 準Checked By審 核Produced By制 作1113備注：本文件有中英兩種文本，如有沖突以中文為準,英文版本則為參考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a refer

3、ence shall any conflicts accrued.14/141. 檢驗流程 Quality Inspection Flow Chart 業(yè)務流程Inspection Flow Chart始點Starting Time關聯(lián)事項Relevant Procedure技術部門提供相關文件（圖紙、施工工藝）Relevant document authorized by Technical Dept. (drawings, WPS)客戶要求Customer requirements部門內部檢查項目討論Internal inspection discussion 檢查計劃公布發(fā)放Inspec

4、tion Plan Releasing檢查計劃作成 Inspection Plan部門例會落實或者專題會議 Implementation Meeting現(xiàn)場各工序檢驗申請Apply for QC inspectionQC現(xiàn)場檢查 QC site inspection不合格 unqualifiedQC現(xiàn)場檢查結果判定/確認 QC inspection results顧客NCR 合格 qualified糾正預防措施（必要時）Corrective and Prevention action （if necessary）檢查結果文件整理歸檔Organize and file the checking

5、report檢查結果接受Accept檢查結果確認Confirm inspection results工序轉序-下道工序Transfer to next process品質數(shù)據(jù)分析Data analyze完工總結及歸檔 Project summary and file.下一定單改進Improvements plan for next order下一定單改進完工總結及歸檔品質數(shù)據(jù)分析工序轉序-下工程開工前完成Shall be finished before projects start工序檢驗流程；Each process inspection procedure. 內部業(yè)務分擔；Internal

6、 inspection allocation. 不良事項；Non-conformance items. 顧客NCR；non-conformance record. 不合格品處理程序；Non-conformance treatment procedure.QC一次檢查合格率；QC inspection one time passing rate.數(shù)據(jù)分析程序Data analyze2.1進料檢驗 Incoming Quality Control Process name工序名稱Inspection Item檢驗項目Inspection Requirement檢驗要求Inspection Equi

7、pment檢驗工具InspectionMethod檢驗方法Frequency檢驗頻度Quality Record記錄文件Reference Document參考文件Responsible Dept./ Person負責部門/職務材料驗收Material inspection材料證書確認Mill certification confirm核對材料證書與相關標準符合性，Whether mill certification are in accordance with relevant standards_目視VT到貨驗收 10%Receiving 10%記錄表單Record sheet材料標準Ma

8、terial standard質控部/進料檢驗員QC dept. /Material inspector材料驗收Material inspection鋼材驗收Raw material inspection按材料標準,檢查外觀、長度、寬度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards鋼卷尺、游標卡尺Steel tape, venire caliper目視、測量VT， measure到貨驗收 10%Receiving 10%記錄表單Record sheet材料標準Mate

9、rial standard質控部 /進料檢驗員QC dept./Material inspector焊材驗收Welding Material inspection合格證書certificate inspection按焊接材料標準，檢查焊材包裝，核對批號Check welding material package, identification mark with relevant standards_目視VT到貨驗收 10%Receiving 10%記錄表單Record sheet材料標準Material standard質控部/進料檢驗員QC dept./Material inspector

10、機械零件驗收Mechanical component合格證書certificate inspection按材料標準,檢查外觀尺寸等Check the appearance, dimension according to standards鋼卷尺、游標卡尺Steel tape, venire caliper目視、測量VT， measure到貨驗收 10%Receiving 10%記錄表單Record sheet材料標準，圖紙Material standard，drawing質控部/進料檢驗員QC dept./Material inspector電氣零件驗收Electrical component

11、合格證書certificate inspection功能測試 Functional test電源Power supply目視VT，到貨驗收 10%Receiving 10%記錄表單Record sheet材料標準，圖紙Material standard，drawing質控部/進料檢驗員/電氣工程師electrical engineerQC dept./Material inspector涂裝材料驗收Painting Material inspection合格證certificate inspection檢查油漆桶標識，核對批號檢查鋼丸是夠符合要求Check paint pot, sh

12、ot grit identification mark with relevant standards，_目視VT到貨驗收 10%Receiving 10%記錄表單Record sheet材料標準Material standard質控部/進料檢驗員QC dept./Material inspector2.2過程檢驗 In Process Quality Control Process name工序名稱Inspection Item檢驗項目Inspection Requirement檢驗要求Inspection Equipment檢驗工具InspectionMethod檢驗方法Frequency

13、檢驗頻度Quality Record記錄文件Reference Document參考文件Responsible Dept./ Person負責部門/職務A. 下料 Cutting 下料cutting & layout數(shù)控切割精度檢查accuracy checking record of NC. cutting machine工藝要求 Process requirements鋼卷尺Steel tape尺寸測量Dimension checking每班次Each shift記錄表單Record sheet質控部/進料檢驗員QC dept./Material inspector下料cuttin

14、g & layout材質跟蹤MATERIAL TRACK工藝要求 Process requirements目視VT每件Each piece檢驗表單 Inspection report質控部/進料檢驗員QC dept./Material inspector下料cutting & layout下料后尺寸檢查dimension inspection after cutting圖紙drawing鋼卷尺Steel tape尺寸測量Dimension checking每批/首件batch/First piece記錄表單Record sheet質控部/進料檢驗員QC dept./Materi

15、al inspector下料cutting & layout坡口加工Beveling圖紙Drawing坡口檢驗尺Bevel inspection ruler尺寸測量Dimension checking每批/首件batch/First piece記錄表單Record sheet質控部/進料檢驗員QC dept./Material inspector下料cutting & layout鉆孔Drilling圖紙drawing鋼卷尺、游標卡尺Steel tape, venire caliper尺寸測量Dimension checking每件Eachpiece記錄表單Record she

16、et質控部/進料檢驗員QC dept./Material inspector下料cutting & layout折彎Bending圖紙drawing鋼卷尺、樣板Steel tape, template尺寸測量Dimension checking每批/首件batch/First piece記錄表單Record sheet質控部/進料檢驗員QC dept./Material inspector鉆孔模板Fixture尺寸檢測dimension inspection模板圖紙template drawing鋼卷尺、游標卡尺Steel vernier caliper尺寸測量Dimension ch

17、ecking每批/首件batch/First piece記錄表單Record sheet質控部/進料檢驗員QC dept./Material inspectorB. 部件焊接尺寸 Welding dimension of each part焊前Before welding焊工證certified welders,_核對Check & confirm_AWS D1.1工藝技術部/焊接工程師Technical dept./ welding Engineer焊前Before welding焊接程序welding procedure_核對Check & confirm_AWS D1.1

18、焊前Before welding焊接工藝welding process specifications_核對Check & confirm_AWS D1.1焊接welding焊接工藝參數(shù)檢查Welding parameter inspection是否符合WPSConformity with WPS鉗形表Ampere meter電流電壓測量Current & voltage measurement每天一次One time per day記錄表單Record sheetAWS D1.1質控部/結構檢驗員QC/structural inspector每部件尺寸焊前檢查Dimension

19、 inspection before welding of each part定位尺寸檢查Positioning dimension inspection圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀，樣板Steel tape, insert ruler, level尺寸測量Dimension checking每部件Each assembly piece記錄表單Record sheet設計圖紙 design drawing質控部/結構檢驗員QC/structural inspector每部件尺寸焊后檢查dimension inspection after welding o

20、f each part定位尺寸檢查，Positioning dimension inspection圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insert ruler, level尺寸測量Dimension checking每部件Each assembly piece檢驗表單 Inspection report設計圖紙 design drawing質控部/結構檢驗員QC/structural inspector外形檢查Configur-ation inspection產生的變形。deformation工藝要求 Process requiremen

21、ts鋼卷尺,塞尺Steel tape, insert ruler, l尺寸測量 Dimension checking每個產品Each canopy記錄表單Record sheet_質控部/結構檢驗員QC/structural inspectorC .裝配 Assembly 前端梁End Beam Front焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge 尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗

22、表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector后端梁End Beam Rear焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design

23、 drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector中梁Center Sill 焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構

24、檢驗員QC/structural inspector墊枕Bolsters 焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector前端底架EndUnderFram

25、e Front 焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector后端底架EndUnderframe Rear 焊接外觀，尺寸Visual Welding

26、Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector底架Underframe 焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板

27、Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector右側墻Side Wall Right 焊接外觀，尺寸,平面度Visual Welding DimensionFlatness 圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insert

28、ruler, level尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector左側墻Side Wall LEFT焊接外觀，尺寸,平面度Visual Welding DimensionFlatness 圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insert ruler, level尺寸測

29、量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector前端墻End Wall Front 焊接外觀，尺寸,平面度Visual Welding DimensionFlatness 圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insert ruler, level尺寸測量，焊縫測量Dimensio

30、n checking，weld checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector后端墻End Wall Rear 焊接外觀，尺寸,平面度Visual Welding DimensionFlatness 圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insert ruler, level尺寸測量，焊縫測量Dimension checking，weld

31、 checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector車頂棚Roof 焊接外觀，尺寸Visual Welding Dimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個產品Each canopy檢驗表單 Inspection repor

32、t設計圖紙 ,焊接程序 design drawingWelding procedureAWS D1.1質控部/結構檢驗員QC/structural inspector組裝part assembly 連接尺寸檢查External Connection Dimension Inspection圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insert ruler, level尺寸測量Dimension checking每個產品Each canopy檢驗表單 Inspection report設計圖紙 design drawing質控部/結構檢驗員QC/s

33、tructural inspector焊后檢查dimension inspection after welding整體檢驗Entirety inspection圖紙要求Drawing requirement鋼卷尺,水平儀，焊角尺，手電筒Steel tape, air level，Welded square, flashlight尺寸測量，焊縫測量Dimension checking，weld checking每部件Each assembly piece檢驗表單 Inspection report設計圖紙 design drawingAWS D1.1質控部/結構檢驗員QC/structural

34、inspector外形檢查Configur-ation inspection產生的變形。deformation工藝要求 Process requirements鋼卷尺,塞尺Steel tape, insert ruler, l尺寸測量 Dimension checking每個產品Each canopy記錄表單Record sheet_質控部/結構檢驗員QC/structural inspectorD .無損探傷 NDTNDTNDT人員資質NDT checking qualifications工藝要求 Process requirements_核對Check & confirm_質控部/

35、無損檢驗員QC dept. / NDT inspectorNDTNDT工藝要求 Process requirements超聲波探傷儀磁粉探傷儀UT detector, MT detector儀器測量Measurement equipmentNDT焊縫 NDT weld seam檢驗表單 Inspection reportAWS D1.1質控部/無損檢驗員QC dept. / NDT inspectorE .涂裝 PAINTING噴砂處理surface Blasting treatme-nt,清洗除油，表面處理Clean, and remove surface oil, surface Blas

36、ting treatment工藝要求 Process requirements濕膜卡，濕度計，干膜檢測儀，溫度計，Wet film card, hygrometer, dry test meter,儀器測量Measurement equipment每件EachAssembly piece檢驗表單 Inspection report技術規(guī)范Technical specification質控部/油漆檢驗員QC dept./ Paint Inspector外形檢查configuration inspection噴砂，運輸產生的變形。Sandblasting, transport of deforma

37、tion圖紙要求Drawing requirement鋼卷尺,塞尺Steel tape, insert ruler, 尺寸測量Dimension checking每個產品Each canopy記錄表單Record sheet_質控部/油漆檢驗員QC dept./ Paint Inspector油漆painting,油漆 檢查Painting inspection工藝要求 Process requirements濕膜卡，濕度計，干膜檢測儀，溫度計，Wet film card, hygrometer, dry test meter,儀器測量Measurement equipment每部件EachA

38、ssembly-piece檢驗表單 Inspection report 技術規(guī)范Technical specification質控部/油漆檢驗員QC dept./ Paint Inspector外形檢查configuration inspection產生的變形。deformation圖紙要求Drawing requirement鋼卷尺,塞尺Steel tape, insert ruler,尺寸測量Dimension checking每個產品Each canopy記錄表單Record sheet_質控部/油漆檢驗員QC dept./ Paint InspectorF .功能測試（靜態(tài)） Func

39、tional test（static）水密試驗water tightness test密封性試驗（水）leakage inspection against water工藝要求 Process requirements水密試驗設備Water test equipment儀器測量Measurement equipment100%檢驗表單 Inspection report技術規(guī)范Technical specification質控部/最終檢驗員QC dept./ Final Inspector稱重試驗 weighing test裝好車廂后稱重 inspection for weigh of

40、 fully equipped carriage工藝要求 Process requirements稱重設備weighing equipment儀器測量Measurement equipment每種型號一個 one for each type檢驗表單 Inspection report技術規(guī)范Technical specification質控部/最終檢驗員QC dept./ Final Inspector量載規(guī)Loading gauge通過量載規(guī)檢驗 inspection of car passing the loading gauge工藝要求 Process requirements裝載設備

41、loading gauge equipment儀器測量Measurement equipment每種型號一個one for each type檢驗表單 Inspection report技術規(guī)范Technical specification質控部/最終檢驗員QC dept./ Final Inspector曲線通過測試 curve test底架和轉向架制動之間的最小距離minimum distance between underframe equipment and brake equipment form bogie equipment工藝要求 Process requirements橫向設

42、備卷尺Transverse equipment， roll meter儀器測量Measurement equipment每種型號一個one for each type檢驗表單 Inspection report技術規(guī)范Technical specification質控部/最終檢驗員QC dept./ Final Inspector制動測試 brake testa.制動零件密封性b.制動性能c.制動設備測試a.leakage of brake component b.brake performance c.brake equipment test工藝要求 Process requirements

43、a壓力表b卷尺c秒表d制動力試驗機a.pressure gauge b.rollmeter c.stop watch d.brake tester unit儀器測量Measurement equipment100%檢驗表單 Inspection report技術規(guī)范Technical specification質控部/最終檢驗員QC dept./ Final Inspector貝爾連接測試Bell connecti-on testa點對點連續(xù)測試b.標記檢驗a.point to point/continuity testb.marking inspection工藝要求 Process requ

44、irementsa跨接電纜b萬用表a.jumper cableb.multimeter儀器測量Measurement equipment100%檢驗表單 Inspection report技術規(guī)范Technical specification電氣工程師electrical engineer絕緣測試insulation test電氣絕緣密封測試electrical insulation and leakage test工藝要求 Process requirementsa.絕緣測試b.萬用表c.高壓測試儀d.跨接電纜a.megger test b.multimeter c.Hige vo

45、lt tester d.jumper cable 儀器測量Measurement equipment100%檢驗表單 Inspection report技術規(guī)范Technical specification電氣工程師electrical engineer功能測試 function test電氣元件和設備功能測試Electrical component and equipment function test工藝要求 Process requirementsa.萬用表b.風速計c.外部電源a. multimeter b.anemometerc.external power supply儀器測量Measurement equipment100%檢驗表單 Inspection report技術規(guī)范Technical specification電氣工程師e