德馬格注塑機(jī)操作培訓(xùn)111.doc

. 德馬格塑料機(jī)械（寧波）有限公司售后服務(wù)培訓(xùn)資料Service training course of DPG plastics injection moulding machine德馬格塑料機(jī)械（寧波）有限公司售后服務(wù)部編制 服務(wù)熱線： 配件供應(yīng)0574-861815350574-86181534投訴電話0574-86181558 傳真技術(shù)資料 請勿轉(zhuǎn)載第一章 顯示器的操作原理Egocontrol operating Philosophy 1.1 操作終端 “NC4 控制器”O(jiān)perating Terminal “Ergocontrol NC4”軟鍵Soft key液晶屏幕LCD Display軟件Soft key 功能組鍵Function group key光標(biāo)移動鍵Cursor move key 數(shù)字鍵盤Numeric Keypad手動動作功能鍵Manaulfunction button光標(biāo)快速移動滑輪Cursor move shuttle wheel特殊功能鍵盤Special function key啟動按鈕Start button狀態(tài)選擇鍵Mold selection button-緊急停止按鈕Emergency stop開關(guān)按鈕ON/OFF button 軟驅(qū)Disk driver Fig. 1-1: Operating terminal “Ergocontrol (EC) NC4”1. 1. 1 功能組鍵/Function Group Keys Ergocontrol (EC) 顯示屏中的頁面均可通過屏幕下的相關(guān)熱鍵（功能組鍵）翻到Ergocontrol (EC)screen pages are function relevant called up by pressing the hot keys (function group keys).按下這些按鈕可直接翻到相關(guān)的主畫面如：按 合模單元組鍵可直接翻到 “10模具設(shè)置”頁By pressing these buttons is displayed the main page of the selected function group, e.g.EC screen page “10 MOULD” in function group “clamping unit”.功能組鍵/Function group自動化/AUTOMATIZATION功能組鍵/Function group德馬格機(jī)械手/HANDLING功能組鍵/Function group頁面列表/PAGE LAYOUT功能組鍵/Function group服務(wù)頁面/SERVICE功能組鍵/Function group警服頁面/ALARMS Process功能組鍵/Function group 合模單元/CLAMPING UNIT 功能組鍵/Function group 注射單元/INJECTION UNIT 功能組鍵/Function group 溫度控制/TEMPERATURES 功能組鍵/Function group 程序選擇/PROGRAMS 功能組鍵/Function group 加工控制/PROCESS CONTRO Fig. 1-2: Meaning of the function group keys其它的一些功能鍵均可通過按屏幕下的軟鍵來選取Further function group relevant screen pages can be selected by pressing the appropriatesoftkeys (see also chapter 2. 3 and 2. 4. 1).按軟件中的“返回”可退回至原有的畫面中By pressing the softkey ”return” can be returned to the previously displayed screen page.軟鍵圖標(biāo)： Softkey “return:1. 2 隨機(jī)軟盤的用法/Handling of the Machine Diskettes 機(jī)器由于種種原因出現(xiàn)程序丟失時可通過重裝隨機(jī)軟盤來恢復(fù)（詳細(xì)的操作方法在后面的第七項有詳細(xì)講解）The machine programs have to be reloaded only when the program is crashed for any reason. 注意： 這些軟盤“Boot CPU(機(jī)器控制程序)”，”Boot firmware(固化程序)”,”Boot picture(畫面程 序)”，”Boot Diagnosticdisk(清除程序)” 均能在將軟盤插入軟驅(qū)后重開電源時自動將程序載入機(jī)器 Note: The diskettes “Boot CPU” (machine control), “Boot Ergocontrol” (firmware andscreen layout) and “Diagnostic-DISK” (diagnosis of faults) are automatically loaded intomachine control, when such a disk is in the disk drive unit while the machine is switched on.1.2. 1 安裝CPU盤/Diskette “BOOT CPU”。將CPU盤插入軟驅(qū) Put the disk into the drive unit; 。關(guān)閉油泵電機(jī) Switch off the pump; 。關(guān)開機(jī)器總電源 Switch (off and) on the machine power。開始讀程序后顯示屏里會出現(xiàn)以下畫面；Auto exeo 5.21 SIGMATEK GMBH；Demag Ergotech Wiehe Gmbh；NC4 ERGOCONTROL；machine program；Disk done by ETP v7.03.07 on XXX XX:XX；SPSRESET CAN/ 00CPU BOOTADR CAN/ 00LCM40 CAN/ 00 B:PRG_SGMNDM303SPRSTATUS: READ FILE: B:*.*ERRO: NO Fig. 1-3: CPU booting page 。待軟驅(qū)燈滅后, 畫面中會出現(xiàn)如下畫面Following picture will be displayed in the ergocontrol unit after the indicate light off of the disk driver. SIGMATEK GmbH HADWRERESET CAN STATION 25 CAN BAUDRATE: 615 KB 00 PROGSEG: Mb 2.00 PICSEG: Mb 1.00 KONTRAST: xxx Fig. 1-4: CPU booting page。待以下主畫面出現(xiàn)時取出磁盤 Take the disk out of the unit after the “main menu” lay out in ergocontrol. Fig.1-5: machine main page1. 2. 2 安裝“SPS數(shù)據(jù)源”盤/Diskette “Sources SPS-DISC”只有當(dāng)需要安裝外加程序或升程序級時才要求更換此程序盤，若出現(xiàn)這種情況只有德馬格海天公司的售后服務(wù)人員才可操作。（或在德馬格海天售后服務(wù)人員的指導(dǎo)下）This Diskette is required only in case of CPU program changes, updates and/or program additions by DET-Service.1. 2. 3 安裝固化程序盤/Diskette “BOOT firmware” 。將固化程序盤插入軟盤驅(qū)動器 Put the disk into the drive unit; 。關(guān)開機(jī)器總電源 Switch (off and) on the machine; 。待軟驅(qū)燈滅后取出磁盤 Take the disk out of the unit after the indicate light off.1.2. 4 安裝畫面啟動盤/Diskette “BOOT PICTURE” 。將畫面程序盤插入軟盤驅(qū)動器Put the picture disk in the disk drive unit 。關(guān)閉油泵電機(jī)Switch (off) the pump motor。關(guān)閉機(jī)器總電源Switch (off and on) the machine power。待軟驅(qū)滅后取出軟盤Take the disk out of the unit after the indicate light off.1. 2. 5 使用清除盤/Diskette “Diagnostic-DISK” 清除盤主要是當(dāng)機(jī)器程序出現(xiàn)了嚴(yán)重的錯誤時用來將所有控制程序進(jìn)行初始化而使用的 The “Diagnostic-DISK” serves for initializing of the control in case of a heavy program fault. 警示：在使用清除盤前，務(wù)必先取得德馬格公司售后務(wù)人員的同意 Attention: Use the “Diagnostic-DISK” only in agreement with DHT-service.。將清除盤插入軟盤驅(qū)動器 Put the disk into the drive unit;。關(guān)閉油泵電機(jī) Switch off the pump; 。關(guān)開機(jī)器總電源 Switch (off and) on the machine; 安裝清除程序后有關(guān)清除的內(nèi)容會在ergocontrol畫面中自動顯示出來 The special diagnostic program is automatically loaded into the ergocontrol. 具體的清除方法和內(nèi)容由德馬格公司售后服務(wù)人員指導(dǎo)使用 Functions of the “Diagnostic-DISK” are supported by the service engineer of DHT.警示：在圖Fig 1-4 中的“EERO：” 后若出現(xiàn)文件名時則表明磁盤出現(xiàn)或磁盤中的文 件有問題Attention: Here has some default with the disk or the relative stored in disk , if it a file displayed behind “ERRO:” when boot any disk 1. 2. 6 模具目錄磁盤/Diskette “MOULD CATALOGUE”所有已使用過的模具（產(chǎn)品）加工工藝（參數(shù)設(shè)定），均可通過機(jī)器備份到模具目錄磁盤上且當(dāng)再次需要使用該工藝參數(shù)時可通過該磁盤重新載入機(jī)器。All machine settings (process parameters) can be stored at diskettes and loaded from the diskettes when necessary (see chapter 4. 5).機(jī)器軟盤驅(qū)動器是用來使用3.5英寸的高密度磁盤，格式為1.44兆The drive unit uses 3,5 inch diskettes, High Density (HD), 1,44MB formatted.在機(jī)器畫面的45頁“模具目錄”中按軟鍵中的“磁盤工具”也可以在機(jī)器上將你的軟盤進(jìn)行格式化By pressing the softkey “Disk Tools” on EC screen page “45 MOULD CATALOGUE” it is possible to format a disk on the machine too. 注意：此操作只有在機(jī)器未進(jìn)行運轉(zhuǎn)時才能進(jìn)行 Note： This function is possible only when the machine is not running. 警示：磁盤格式化將會將磁盤中原有的數(shù)據(jù)完全刪除Attention: Formatting a used diskette will destroy the original data. 1. 3 機(jī)器畫面/Screen Pages當(dāng)打開機(jī)器電源時或選擇顯示器的“0 主菜單”時圖Fig1-5 畫面將呈現(xiàn)在顯示器中After switching on the machine or selection of EC screen page “0 MAIN MENU” the main menu is presented on the screen (see fig. 1-5). 畫面顯示/Screen Page Layout 在頁面的左上角所顯示的是正打開的密碼等級（從1級到5級）；In the left upper corner is presented the level of the input password (from one up to five).當(dāng)密碼未被解開時在這個區(qū)域會出現(xiàn)一個地球圖標(biāo)；When no password input is done, a globe is shown.同時這個區(qū)域也是光標(biāo)所在的位置；At same time this field is the home position of the cursor.在畫面頂行中間位置是標(biāo)示頁碼和該碼所在頁面的主菜單名稱，并且在有警報出現(xiàn)時也會在此區(qū)域以紅色的字體顯示工警報內(nèi)容；in the middle of the headline are shown the number and the designation of the screen page and also alarm and fault indications (in red presentation).緊挨著的區(qū)域會顯示在自動可半自動生時的周期動作的進(jìn)行情況（如：冷卻）和周期動作步驟中有時間控制的步驟的倒計時標(biāo)示情況；Alongside of the designation is shown the actual stage of the machine cycle (e.g. “cooling”) and the duration of this phase in count down.在畫面中輸入工藝參數(shù)時，正被輸入?yún)?shù)的最大允許輸入值和最小允許輸入值也會在該區(qū)域顯示；During the input of parameters is presented the allowed maximum and minimum value of the corresponding parameter.在畫面的頂行中的右上角所標(biāo)示的是日期和時間；In the right upper corner are shown date and time在每個畫面的主要內(nèi)容部分是顯示畫面的主要參數(shù)和供操作人員設(shè)定和改變的參數(shù)；The main part of each screen is foreseen for presentation of machine parameters, fortheir input and observation.在頁畫的底行是“軟鍵行”；The bottom line is called “softkey line”.在此行底下的軟鍵能激活同一功能組中的其它畫面或激活所選取畫面的其它功能；By means of the softkeys below this line can be called up other screen pages inside of the function group or can be activated functions belonging to the select page.在顯示器頁面中的“0 主菜單”頁中，可供將所有機(jī)器頁面轉(zhuǎn)換成黑白或反色顯示方式（“黑白顯示”、“反色顯示”、“正常顯示”）來顯示，并且在此頁面中也可調(diào)節(jié)顯示器的對比度（“對比度增加+”，“對比度減弱 ”“正常對比度”）； On EC screen page “0 MAIN MENU” can be selected the black and white or invers presentation of all pages (“Display bl./white”, “Display inverse”, resp. “Display normal”) and can be changed the contrast of the screen pages (”Contrast +“ ,”Contrast -“and “Normal Contrast”).顯示畫面的選取/Screen Page Selection這里提供了幾種選取畫面的方法：There are different possibilities of screen page selection:通過熱鍵（功能組鍵）選取功能組鍵的主畫面，然后在功能組的主畫面中通過軟鍵選取其它畫面； Selection of function group by means of “hot key” (function group key) and selection of additional pages inside of the group by using the softkeys 在光標(biāo)的初始位置輸入相應(yīng)機(jī)器頁面的頁碼后按確認(rèn)；Input of the screen page number when the cursor is in home position or通過熱鍵“i”或按頁碼“080”（光標(biāo)要返回其初始位置）選取顯示機(jī)器頁面的“80 頁面清單”，然后移動光標(biāo)至你所要進(jìn)入頁面的頁碼上按確認(rèn)鍵即可；Selection of EC screen page “80 PAGE LAYOUT” via function group key “i” orinput of the number “080” (when the cursor is in home position), selection of therequired page by moving the cursor to the screen page number and pressing theenter key “E”.注意：通過光標(biāo)移動方向鍵移動光標(biāo)會與光標(biāo)快速移動滑輪移動光標(biāo)可達(dá)到同樣的目的（看 圖fig. 11）。Note: The cursor can be moved by the cursor move keys as well as by the shuttle wheel (see fig. 1-1).1. 4 頁畫列表/Screen Page layout機(jī)器所有頁面都會在顯示器的“80 頁面清單”列示出來（看圖Fig-6）An overview of all screen pages is shown on EC screen page “80 PAGE LAYOUT” (seefig. 1-6).這一頁面也可通過按功能組鍵“i”(或直接在光標(biāo)初始位置輸入080)翻到。It can be called up by pressing the function group key “i” (or by input the number “080”,when the cursor is in home position).通過在這一頁面上移動光標(biāo)至相應(yīng)的頁碼上，然后按確認(rèn)鍵即可翻到你所要進(jìn)入的畫面From this page every other screen page can be selected by moving the cursor to thescreen page number and pressing the enter key “E”.所有的頁面也可通過在光標(biāo)初始位置直接輸入頁碼進(jìn)入Every screen page can also be selected by input of the screen page number when thecursor is in home position.Fig. 1-6: EC screen page “80 PAGE LAYOUT”下圖所列出的是所有頁面所歸屬于功能組鍵的清單（圖fig1-7）An overview of all available screen pages is also shown at the scheme of the menustructure (see fig. 1-7). Fig 1-7 Menu Structure of the Ergocontrol 1.5 機(jī)器配置/Machine Configuration在機(jī)器畫面的“0 主菜單”頁面中按與“機(jī)器配置”相對應(yīng)的軟鍵就可進(jìn)入這一畫面（圖fig 18）By pressing the softkey “Machine” on EC screen page “0 MAIN MENU” is called up theEC screen page “1 MACHINE” (see fig. 1-8).在這一頁中會陳列以下內(nèi)容：On this page are presented:。機(jī)器號碼（ Machine nr.”）,。 the machine number (”Machine nr.”),。機(jī)器型號(”M:”),。the machine size (”M:”),。機(jī)器所安裝螺桿的直徑 單位為mm (“Screw diameter”),。the diameter of the installed screw in mm (“Screw diameter”),。螺桿的驅(qū)動配置(”H:”),。the designation of the hydraulic screw drive (”H:”),。機(jī)器配置的電機(jī)功率，單位為KW/電源頻率單位為(“Drive”)。 the power of the machine drive in kW / the frequency in Hz (”Drive”),。機(jī)器配置油泵的輸出流量，單位為L/min(“P”),。 the volumetric rate of oil discharge of the pump in l/min (”P:”),。機(jī)器軟件版本號（“CPU Program”, ”EC Firmware” and “EC List”）。 the software packages (”CPU Program”, “EC Firmware” and “EC List”).(這些信息對于客戶需獲得快捷的服務(wù)時是很有必要的)(This information is necessary for a quick help in case of service questions.)另外的一些信息是有關(guān)機(jī)器上已安裝了輔助件（ZE）的清單。Additional the optional ordered functions (ZEs) are presented in clear text.1.6 基本功能的配置/Configuration of General Functions通過按83和確認(rèn)鍵“E” 或按“i”鍵后按與設(shè)置頁相對應(yīng)的軟鍵可打開機(jī)器頁面的“83 設(shè)置”；The EC screen page “83 SETUP” amongst other ways can be called up by pressing the function group key “i” and following the softkey “Setup”.在這一頁面中可激活或取消( 激活 取消)如下一些基本功能，可通過動光標(biāo)至方框中按“E”來激活或取消(看圖fig 1-7):On this screen page can be activated or deactivated (” ” respectively “ ”) general functions / pressing the enter key “E” when the cursor is on the required square (see fig. 1-7)like:。按鍵聲關(guān)/開 Button click off/on;。屏幕保護(hù)（離最后輸入后以分鐘為單位若要關(guān)閉此功能則設(shè)定為零）Screen safer shut-down in “minutes after the last input” (shut-down is switched off by input of “zero”);。當(dāng)出現(xiàn)多于一條警報時自動切換到警報頁 Automatic presentation of the alarm page, when more than one alarm appears;。自動打開修改報告（輔加軟件）（在窗口右半方框中有15條原因能被識別， 當(dāng)設(shè)定參數(shù)發(fā)生改變時其中一條原因?qū)贿x中） Switching on the amendment report (option); (15 amendment reasons can be defined in the right side window. One of them must be selected when settings should be changed.)。通過密碼卡輸入密碼（此時只有密碼卡才能解開密碼） Password input by chipcard only;。設(shè)置日期和時間/Setting of date and time。更改測量參數(shù)的單位 Change of the units of measurement of the physical values/parameters;。激活或取消方框?qū)⑾鄳?yīng)的單位顯示出來By activation or deactivation of the corresponding program switch can bedisplayed 例如：注射速度當(dāng)為螺桿前進(jìn)速度時可為mm/s或in/s當(dāng)為容積流量時可為cm3 或cin/se.g. the injection speed as screw speed in mm/s (or in/s) or as volume flow in cm3/s (or cin/s).。各參數(shù)單位發(fā)生改變時機(jī)器將在各自頁畫中自動將相應(yīng)參數(shù)設(shè)定值換算后 連同對應(yīng)單位一并轉(zhuǎn)變后顯示出來 The corresponding parameter will be converted by change of the unit automatically at all screen pages.。配置外接打印機(jī)/Configuration of an external printer. 下圖Fig. 1-7: 為機(jī)器的“83 設(shè)置”畫面/EC screen page “83 SETUP”Fig 1-8 EC “83 設(shè)置” screen page“83 setup”1. 7 密碼/Password當(dāng)鎖上密碼前將有必要更改的參數(shù)進(jìn)行設(shè)定，解開密碼可在任何頁面進(jìn)行輸入When a reference value should be changed at first the input of a password is necessary. The password input is possible on each screen page. l 密碼輸入方法/Password Input先按小數(shù)點鍵“.”/ Press the decimal point key “.”; 接著輸入最多五位數(shù)的密碼/Put in the (maximum five digit) password 當(dāng)機(jī)器從德馬格海天發(fā)出時機(jī)器的最高級密碼為0When the machine is delivered from DHTthe superuser password is zero. 然后按確認(rèn)鍵“E” /Press the enter key “E”.或且采用密碼卡來解密(此項為輔加項)/or Insert the chipcard(potion).當(dāng)密碼輸入正確時,在顯示屏任何一畫面的左上角將顯示出一個鑰匙圖標(biāo)且 在此圖標(biāo)下顯示出獲得通過的密碼等級,此時也能看到光標(biāo)在此區(qū)域閃爍When the password is accepted, at the left upper corner of the screen the passwordlevel is shown and the cursor is flashing. l 密碼鎖入方法/ Locking the Password Level 。先將光標(biāo)移至其初始位置/ Press the home position key; 。接著按小數(shù)點鍵/ Press the decimal point key “”; 。然后按清除鍵“C”鍵/ Press the clear key “ C ”. 。這時相對應(yīng)的鑰匙圖標(biāo)及密碼等級及光標(biāo)將消失，且此在原有位置出現(xiàn)一 個地球圖標(biāo)同時不能進(jìn)行任何輸入操作 。The password level disappears and the input possibility is locked. 。若是用密碼卡解密時拔出密碼卡即將密碼鎖上/ Pull out the chipcard. 注意：當(dāng)屏幕保護(hù)程序在“83 設(shè)置”頁的設(shè)置時間過后屏幕保護(hù)會自動激發(fā)，此時密碼將自動鎖上 Note: When the screen saver shut-down is activated on EC screen page “83 SETUP” the input level is automatically locked after the set time.1. 7. 1 密碼設(shè)置頁/Set-up of the Password Screen Page這一頁面是由超級用戶即最高級（5級）密碼才能控制的。The commitment of the passwords has to be decided by the “supervisor” who has the highest password level (five).當(dāng)輸入超級用戶（最多8位數(shù)）機(jī)器畫面的第“87 密碼”才能被打開具體（見圖fig 1-9)After input of the (maximum eight digit) supervisor password the EC screen page “87PASSWORD” can be called up for set-up (see fig. 2-8).注意：當(dāng)機(jī)器從德馬格海天發(fā)出時最高級密碼被設(shè)定為“0”，輸入后所打開的密碼等級為最高級。Note: When the machine is supplied from Demaghaitian the preadjusted passwordis “zero”. The input of this password opens the highest (supervisor) password level.在機(jī)器頁面的“87 密碼”可以設(shè)定50個密碼。On EC screen page “87 PASSWORD” can be set up to 50 passwords.在要設(shè)定用戶密碼時移動光標(biāo)到“密碼”列輸入用戶習(xí)慣的數(shù)字并按確認(rèn)鍵“E”。For setting of user passwords move the cursor to a certain index number, put in thewished password and press the enter key “E ”.在“KEY”列輸入相應(yīng)的密碼等級（可設(shè)定14）并按確認(rèn)鍵“E”。In the column “KEY” put in the password level number (from one up to four) and confirm with “E ”. 注意：若用戶中所有的操作人員都是使用同一個密碼（或都用最高級密碼），這種情況 只有在機(jī)器沒有運行時或進(jìn)行培訓(xùn)時才可以Note: If all operators of the company are working with one and the same (possibly with the supervisor) password, there is a possibility to put the machine into a no working position. Fig. 1-9: EC screen page “87 PASSWORD”1. 7. 2 密碼卡的設(shè)定/Set-up of Chipcards密碼卡中的密碼設(shè)定可以在機(jī)器面的“87 口令”中來設(shè)定（見圖Fig 110）Chipcards can be set up on EC screen page “87 PASSWORD” (see fig. 1-10).只有第五級超級用戶密碼打開后才能翻開此頁，如：輸入五級密碼或帶有五級密碼的口令卡This screen page is available for the “supervisor” only, i.e. after input of a password or ofa chipcard with the level “5”.注意： 原始口令卡的默認(rèn)密碼均為“0”且其等級為5級。Note: Original chipcards are preset with password “zero” and password level “5”.口令卡口令設(shè)定/setting password in chipcards。插入密碼卡； Insert the chipcard;。按軟鍵的“用戶卡” Press the softkey “User-card”;。在用戶口令區(qū)中輸入新的口令 Put in a new password in the field ”USER-PASSWORD”;。按確認(rèn)鍵“E” Press the enter key “E”;。 再在”KEY”區(qū)輸入你想要的密碼級別 Put in the wished password level in the field ”KEY”;。按確認(rèn)鍵”E” 然后按軟鍵”Store card”進(jìn)行保存。 Press the enter key “E” and Press the softkey “Store card”. Fig. 1-10: EC screen page “87 PASSWORD” during set-up of a chipcard1. 7. 3 機(jī)器密碼等級/Password Levels of the Machines下列表（表11）之外的一些功能及參數(shù)均為密碼等級1內(nèi)可以設(shè)定。Except the presented in the table 2-1 functions and parameters all other settings can bedone with password level “1”.表/Table 2-1: 口令等級控制說明/Definition of the password levels機(jī)器頁面/EC screen page功能/Function密碼等級password level2 警報顯示 ALARM DISPLAY軟鍵“刪除”警報Softkey “quit al