最新FMQAI-50215-New-Line-Qualification-Procedure-新生產(chǎn)線資格驗收程序資料

1、精品文檔FLEXTRONICSWORK INSTRUCTION作業(yè)指導(dǎo)書DOC. No. /文件編號：FMQAI-502REV./版本號：15PRODUCT/ 產(chǎn)品:Microsoft ProjectsTITLE / 標題：New Line Qualification Procedure新生產(chǎn)線資格驗收程序PAGE/頁數(shù)1 OF 15REVISION HISTORY /版本記錄REVISION版本CHANGE DESCRIPTION修改內(nèi)容ISSUER發(fā)布者RELEASE DATE發(fā)行日期010203040506070809101112First release/ 首次發(fā)行Updated ne

2、w line qualification target for console project 6.5.Add new line qualification target for Kinect 6.5.Update console new Safe Launch process as per MS requirement.Update PCBA Manufacturing Process Qualification audit Checklist, add Kinect content. Cancel Zune content. Update Appendix 1 Add Kincet PCB

3、A buy off checklist.Update Appendix 3 Kinect BB buy off checklist.Update Appendix 3 Form.Update Appendix 4: Safe Launch yield ReportCancel 5.1, 6.6.2 and Appendix 3、4、5 Agra content for AgraEOL; Add 6.1 Safe Launch Trigger and Timing; Combine 6.10 into 6.5; Combine 6.8 and 6.9 into 6.6 Update 6.6.2

4、and 6.6.3;Cancel Monaco content for it EOLUpdate PCBA manufacturing process qualification audit check list: FMQAI-502-F1, add Box Build manufacturing process qualification audit check list FMQAI-502-F12Add 3.6 EHS dept.Add 5.6 EHS New EHS checklist.Add EHS safety compliance into 6.5Add EHS check lis

5、tAdd the requirement 100% checking X-ray for whole PCBA into 6.6.1.1 phase I-10pcs FAIUpdate item 6.5: added CP into documentation buyoff.Update the Console line buyoff check list FMQAI-502-F12Add the Durango BB Line layout check for cosmetic impact in 6.3 and update Kinect line qualification check

6、list FMQAI-502-F8.Update the Durango Target in 6.6.1.1/ 更新 Buyoff 點檢表 /6.3增加檢查線體設(shè)置是否影響外觀/更新6.6.1.1Durango的目標和更新Kinect Buyoff 點檢表1. Update the version of XBOX One PCBA ManufacturingProcess Qualification audit Checklist from FMQAI-502-F1.03 to FMQAI-502-F1.04 更新XBOX One PCBA 線驗收清單2. Updated item 6.1 t

7、o add New Line for Special Builds更新條款6.1增加新生產(chǎn)線的特殊生產(chǎn)3. Update KPI Target for XBOX One and add ESD engineer for FSD responsibilityJolley WangJolley WangMartin ChenJames FuCandy Tang Taylor Dai Tony leeCandy Tang Taylor DaiJames Fu Cissy MaAmol LinCissy MaAdman WuTony Lee Elina ZuoCissy Ma Tony Lee Xul

8、ork Fan06/28/088/10/092010/11/122011/8/132012/01/182012/04/232012/05/242012/09/192013- 5-272013-8-12014- 4-212014-6-20REVISION版本CHANGE DESCRIPTION修改內(nèi)容ISSUER發(fā)布者RELEASE DATE發(fā)行日期1314151. Update the version of Maya PCBA Manufacturing Process Qualification audit Checklist from FMQAI-502-F7.01 to FMQAI- 5

9、02-F7.02 and add Lithium PCBA 、Petra PCBA Manufacturing Process Qualification audit Checklist FMQAI-502-F14.01and FMQAI-502-F15.01更新 Maya PCBA 線驗收清單，增加 Lithium PCBA、Petra PCBA 線驗收清單 FMQAI-502-F14.01 and FMQAI-502-F15.012. Due to GC and Boron EOL,update the 5.9.1.3 For Lithium/Homer/Marge/Caddy targe

10、t因為GC及Boron機種停產(chǎn)，更新 5.9.1.3 Lithium/Homer/Marge/Caddy目標。3. Update the BB Line Buyoff Checklist (From FMQAI-502- F12.02 to FMQAI-502-F12.03) for replacing PMP by Control Plan更新Console BB 線驗收清單，Add Baker project safe launch yield target5.9.1.4 andBaker line qualification audit check lists FMQAI-502-16.

11、01& FMQAI-502-17.01 & FMQAI-502-18.01Combine BB and PCBA line qualification audit check list from different projects.Delete FMQAI-502-F1 、-F7、-F8、-F9、-F11、-F12、-F14、-F15、-F16、- F17、- F18 and Add FMQAI-502- F19.01a nd FMQAI-502- F20.01刪除 FMQAI-502-F1、-F7、-F8、-F9、-F11、-F12、- F14、-F15、-F16、- F1

12、7、- F18 和增加 FMQAI-502- F19.01a nd FMQAI-502- F20.01Quanping Qiu Xulork FanElina ZuoVince Gao2014- 11-082015- 04-152015-05-26REMARK備注APPROVALDEPARTMENTNAMETITLE部門名字職位QASF TohMa nagerTEHW BoeySr. Man agerPEGeorge LiuDirectorMBUGuoFe ng LiMa nagerMBUEric QiaoMan agerMBUTony LiManager1. Purpose 目的To est

13、ablish the qualificati on procedure for new product on lines and en sure the mach ines have bee n evaluated, operators, related docume nts and related materials have bee n prepared before mass producti on. 為新生產(chǎn)線建立一套資格驗收程序以確保機器在產(chǎn)品批量生產(chǎn)前得到評估人員，相關(guān)文件及物料等在批量生 產(chǎn)前準備就緒。2. Scope 范圍精品文檔The procedure applies to

14、 the new lines set up and line move, lay out change for all Microsoft projects in Flextronics Manufacturing (Zhuhai) Co, Ltd.此程序適用于偉創(chuàng)力制造 (珠海 )有限公司所有微軟項目新建生產(chǎn)線,線體移動 ,布局的改變。3. Responsibility 職責(zé)3.1 IE Dept.IE is responsible for designing and setting up new line and follow up the status. IE 負責(zé)統(tǒng)籌和建立新的生產(chǎn) 線

15、并跟進生產(chǎn)線的狀態(tài)。3.2 EE/PE/TE Dept.:EE/PE/TE is responsible for evaluating the capacity the machines/testers etc. (e.g. GR&R, Cpk.).EE/PE/TE 部負責(zé)對機器，測試儀設(shè)備能力等進行評估(如 GR&R, Cpk) 。3.3 MBU Dept.:MBU is responsible for preparing the hardcopies of necessary documents, personal training, materials and other

16、s necessary on the production lines.MBU 負責(zé)準備生產(chǎn)線上所需用的文件 , 人員培訓(xùn) , 物料等等。3.4 CQE Engineers/Auditors:CQE Engineers/Auditors is responsible for performing the qualification audit for new production lines and requesting corrective action for the non-conformance, verifying the result of provided corrective

17、actions. CQE 工程師 /稽查員負責(zé)對新生產(chǎn)線進行稽查，并針對稽查中所發(fā)現(xiàn)的不符合項，要求相關(guān)的負責(zé)人提供相 應(yīng)的改善行動，并對改善行動的結(jié)果進行驗證。3.5 All Departmental Managers/Supervisors:Departmental Managers/Supervisors are responsible for providing necessary supports for the qualification audit and ensure the departmental operations comply with the requirement

18、. The effective corrective actions need to be provided for any deviation, which is found during the audit.所有部門經(jīng)理 /主管 /工程師：負責(zé)對資格限定稽查提供必要的支持，并確保本部門的運作符合相關(guān)的控制要求， 并針對稽查過程中發(fā)現(xiàn)的任何不符合項采取糾正改善措施。3.6 EHS Dept.:EHS is responsible for safety evaluating the compliance of line/machines /tool etc.EHS 負責(zé)對產(chǎn)線、機器和工具等進行

19、安全符合性評估。3.7 ESD Engineers:ESD Engineers is responsible for ESD evaluation the compliance of line/machines/tool etc.ESD 工程師負責(zé)對產(chǎn)線、機器和工具等進行 ESD 符合性評估。4. Definitions 定義4.1 PCBA: Printed Circuit Board Assembly.PCBA: 印刷線路板裝配4.2 BB: Box-Build Assembly.BB: 外殼組裝4.3 ESD: Electro-Static Discharge.ESD: 靜電釋放 新產(chǎn)線

20、安全評估表 - FMAQAI-502-F135. Procedure 程序5.1 Safe Launch Trigger CriteriaSafe Launch 的觸發(fā)條件When met any of the following criteria, need trigger and follow Safe Launch process當(dāng)達到以下任何條件，需要觸發(fā)Safe Lau nch過程Setup new lines additional to the existing MP line for ramp support在MP階段增加新線>25% new operators in tr

21、oduce to an exist ing MP line超過25%的新員工加入現(xiàn)有量產(chǎn)的生產(chǎn)線。Resumed a MP Line which idle for more tha n 3 mon ths在MP階段，重新使用閑置超過三個月的產(chǎn)線Moved a MP line from one place to ano ther place搬動MP產(chǎn)線New Line for Special Builds新生產(chǎn)線的特殊生產(chǎn)Notes: this applies for a product which already in MP stage only; qualify a new material

22、, new product follow the sta ndardized PV process which not cover in this process.注意：Safe Launch只針對MP階段的產(chǎn)品；驗證新的物料，新的產(chǎn)品安裝PV過程標準執(zhí)行，不適用于Safe Launch過程。5.2 IE Engineers prepare Sequenee of Events (SOE) , layout for the new project， calculate the requiredqua ntity of operators and prepare schedule for ESD

23、 system buy off, and no tice the related departme ntsto set up the new line. IE工程師準備事件順序表(SOE),新生產(chǎn)線工位布置圖，計算需求人數(shù)并準備ESD驗收進度表，同時通知相關(guān)部門。5.3 PE,TE,FE, and EE technicians will perform the ESD system buy off for the new production line after itwas set up, QA auditors will verify the ESD system when receive

24、d the PE' s checking results and sendthe reports to the team members. PE, TE, FE 和EE技術(shù)員在新生產(chǎn)線建成后對ESD系統(tǒng)進行驗收，QA稽查員收到驗收結(jié)果之后對新生產(chǎn)線進行ESD驗證并將結(jié)果通知項目組成員。5.4 Program should notice Quality Engineer and team members to perform the new production linequalification audit when the documents, Equipment, tooling

25、and fixtures, KANBAN, ESD etc. have been prepared.當(dāng)文件，機器，夾具，看板，ESD等準備就緒后，商務(wù)負責(zé)通知品質(zhì)工程師及項目組成員對此生產(chǎn)線進行驗收。5.5 Quality Engineer prepares the process qualification audit checklist for the new production lines base on the checklists (Appendix 1) and performs the audit with the team members. Complete the audi

26、t, summarize the non-con forma nces in the Qualificati on Audit Findings and Acti ons Report of FMQAI- 502-F3.02 and send it to the related departme ntal resp on sible pers ons. (Remark: Score base on rati ng scale Tabel-1) 。The process follow chart of every project is not the same, check list can a

27、djust.品質(zhì)部工程師根據(jù)稽查表建立適用新生產(chǎn)流程的稽查清單(附件1)，并和項目成員一起對新生產(chǎn)線進行資格驗收。完成驗收，將不合格項匯總在FMQAI-502-F3.02 ，通知相關(guān)部門。(備注：評分依據(jù)等級量表-1.)針對各個項目的流程不同，檢查表可以做適當(dāng)?shù)恼{(diào)整。Table-1/ 表-1Milestone Readiness %Rating ColorRating Explanation100%GRNQualification of Element is completed/符合所有要求50%YELFew part of the Qualification Element is not c

28、ompleted/部分要求未滿足0%REDQualification Element is not started/所有要求未執(zhí)行.Pre-build line audit and buy off on areas listed below產(chǎn)線buy off檢查需包括以下內(nèi)容： Docume ntation buyoff (PMP/CP, WI, Quality Alert Notice) 文件 buyoff ( PMP/CP, WI, 品質(zhì)警報線) Operator Training and Certification 操作員培訓(xùn)記錄和上崗證明 Machine, Testers, Fixtu

29、re and Tools calibration and maintenance schedules 設(shè)備、測試機、夾具和工具的校準以及維護記錄在有效期內(nèi) Product specific Critical processes, process sequence, tools and fixture compliance. 關(guān)鍵工序、工藝流程、工夾具符合 TQCI 和 WI 要求 ESD and MSD control (if applicable) ESD 和 MSD 控制 SFCS and TCS validation(if applicable) SFCS 和 TCS 控制 Module

30、 capability demonstration for machine and tooling (CPK， GR&R, etc) 設(shè)備和工具的驗證( CPK ， GR&R ) Strain Measurement data for each new line of Console and Kinect Project. 在 Console 和 Kinect 項目必須進行應(yīng)力測量 EHS safety compliance EHS 安全符合性 Check the line layout impact the product during product transfer. 檢

31、查產(chǎn)品在傳動的過程中線體設(shè)置會影響產(chǎn)品產(chǎn)品外觀。5.6 If the total score of the new production is less than 90%, the production line must be stopped to improve. The relative Departmental Managers/Supervisors/ Engineers provide the effective corrective actions for the non- conformance, Quality Supervisor/ Engineer verify the

32、result of provided corrective actions. If the result is accepted, next step can be run. Otherwise, responsible department should continue to provide the effective action till the result is accepted. All of the items should be closed in 24h.如果稽查得分低于 90%, 此條生產(chǎn)線必須停止生產(chǎn)進行改進，相關(guān)部門經(jīng)理/主管 /工程師對稽查過程中發(fā)現(xiàn)的任何不符合項提

33、供有效的改善措施，品質(zhì)主管/工程師對改善結(jié)果進行驗證，如果改善結(jié)果可以接受下一階段的安排方可進行，否則，責(zé)任部門應(yīng)繼續(xù)提供有效措施直到改善結(jié)果被接受為止。所有的不合 格項目必須在 24 小時之內(nèi)完成。5.7 If the result is accepted, QA should summarize all line buy off reports, and then submit this to Microsoft FM team within 12 hours to do a final approved for new line buy off. Once FM team approve

34、, QA can agree MBU go ahead phase by phase on condition that hit determined acceptable goals for each phase, send the phase data to customer within 12 hours, only can move to next phase when current phase data be reviewed by customer and meeting the defined goals. QA respond for collecting data and

35、TE should do deep dive FA for every failed unit. Corrective action is also need till all of open item was closed. If the result is still good, go to 3rd phase, two weeks trial run. Once completed this controlrun.QA should collect all function station' s yield and OBA performance. TE should perfo

36、rm failureanalysis on defective units and find root cause. Corrective action is also needed，QE should follow upon all Open Item till closed.如果稽查的結(jié)果可以接受， QA 應(yīng)該收集所有的生產(chǎn)線 buy off 的報告，在 12 小時之內(nèi)提交給微軟 FM 做一個最后的批準，一旦 FM 批準， QA 可以同意生產(chǎn)部安排各階段的生產(chǎn)， 每個階段必須滿足設(shè)定的 目標并在 12 小時內(nèi)發(fā)送給客戶審批，經(jīng)客戶審批后才能進行下一階段的生產(chǎn)。每個階段一完成， QA 應(yīng)該收

37、集所有功能測試站的良率和 OBA 的 DPPM,TE 負責(zé)分析所有的不良，針對每一片不良，需要有 改善措施 .直到所有的問題被關(guān)閉 , QE 工程師負責(zé)所有的問題被關(guān)閉。Notes: No. of phase and Qty. for each Phase may change based on product complexity and UPH, Tier1 factory need come up the proposal for FM approval.注意：每個階段的數(shù)量可以根據(jù)產(chǎn)線 UPH 進行調(diào)整，并得到客戶認可。5.85.9 After Microsoft FM team re

38、viewed the phase report and approved, all of the finished goods which inphase 1,2 and 3 can be shipped. Producti on line can proceed to mass producti on and con ti nue to mon itor the yield for 2 weeks.客戶批準階段報告后，1,2,3階段的產(chǎn)品可以正常岀貨。產(chǎn)線可以開始批量生產(chǎn)，持續(xù)跟蹤2周5.9.1 Gen eral Target Sett ing Guideli nesPhase 2 FPY

39、target follow exist ing MP line - 2 SigmaPhase 2 FPY 目標參照現(xiàn)有的 MP線數(shù)據(jù)減去 2倍SigmaPhase 3 FPY target follow exist ing MP line-1 SigmaPhase 3 FPY 目標參照現(xiàn)有的 MP線數(shù)據(jù)減去1倍SigmaPhase 4 FPY target follow existi ng MP linePhase 4 FPY 目標參照現(xiàn)有的MP線數(shù)據(jù)ProjectStati onPhase -1Phase -2Phase -3Phase -410 (FAI)100 (Hourly out p

40、ut)1000 (shifty out put)2 Weeks out putTargetTargetTargetTargetCon soleICT100%98.33%98.55%Collect recent three mon ths average yield data as base lineXT100%92.12%93.45%ACT100%98.38%98.65%OBA100%100%100%NormalOBA Sample Size100%100%10%Normal Sample Size5.9.1.1 For Con soleRemark: The 1 s phase as qua

41、lification phases and need100% check X-ray for whole PCBA, the 2 n , 3r phasesas the Safe Launch phases; all phases successes can treat as Safe Launch finished; If the 2n andrd3 Safe Lau nch phase failed, the new line must re-qualify the previous three phases. In phase 1, we should in sure all X-str

42、ess test carts were covered.When we qualify X-stress test station , if there ' s any deviation received for Safe Launch from customer, follow the deviati on.備注：第1階段屬于新線資格檢查階段并且需100%對PCBA全部位置照X-Ray，第2, 3階段屬于SafeLaunch階段，所有的階段成功完成才能被認定Safe Launch完成，如果第2, 3階段不能夠符合要求，這條新線必須重新進行資格檢查。在新線試跑第1階段的時候，驗證老化

43、測試架時，必須涵蓋所有的測試架。如果客戶發(fā)岀DEV#要求暫時執(zhí)行新的Safe Launch,將按DEV#執(zhí)行。5.9.1.2 For Kin ectSMT & BB lines UPH are differently, and will be qualified separately, and OBA testing not applicable for SMT lines. SMT 和BB過程UPH不同，需要分開驗證，OBA測試不適用 SMT過程。PCBA Safe Launch criteria/goals for each phase( For Maya and Petra )P

44、CBA Safe Launch個階段目標(For Maya and Petra )ProjectPhase -1Phase -2Phase -3Phase -436 (FAI)380(Hourly in put)3000 (Shifty in put)2 Weeks in putTargetTargetTargetTargetMaya/PetraICT100.00%99.47%99.70%Collect rece nt three mon ths average yield data as base lineFCT100.00%98.95%99.10%PCBA ETE100.00%98.43%

45、98.80%Note: Above target will be fine tuned, if needed, after reviewed with MS team regularly. 注意：以上目標可以被適當(dāng)調(diào)整，并得到客戶同意BB Safe Lau nch criteria/goals for each phase( for INCA and Paradise )BB Safe Launch個階段目標(for INCA and Paradise )ProjectStationPhase -1Phase -2Phase -3Phase -415 (FAI, 5pcs/assembly l

46、ine)450(Hourly in put)2000 (4Hour In put)Two weeks' mon itorTargetTargetTargetTargetINCAIn itializati on100%99%99.12%Collect recent three mon ths average yield data as base lineCalibrati on100%99%99.50%M&A100%99%97.07%X-tress100%98%98.05%Performa nee100%99%99.24%MCT100%99%99.45%BB ETE100%93.

47、20%92.64%OBA100%100%100%Normal Sample SizeOBA Sample Size100%50%10%Normal Sample SizeProjectStationPhase -1Phase -2Phase -3Phase -415 (FAI,5pcs/assembly line)450(Hourly in put)2000 (4 Hour In put)Two weeks' mon itorTargetTargetTargetTargetParadiseConn ectivity check100%98.68%98.79%Collect recent

48、 three mon ths average yield data as base lineIllum in ati onSystem100%98.82%98.92%Run in100%99.73%99.77%Power check100%98.99%98.77%P0 Calbiratio n100%99.13%99.37%Geometrical registratio n100%99.65%99.71%Performa nee100%97.47%98.63%Audio100%99.39%99.49%MCT100%99.59%99.71%Note: Above target will be f

49、ine tun ed, if n eeded, after reviewed with MS team regularly. Before Phase 3, we should in sure all X-stress test cart locati ons were covered whe n we qualify X-stress test stati on.注意：以上目標可以被適當(dāng)調(diào)整，并得到客戶同意。在新線試跑第3階段之前，驗證老化測試架時，必須涵蓋所有的測試架上所有的位置591.3 For Lithium/Homer/Marge/CaddyProjectStati onPhase

50、-1Phase -2Phase -3Phase -410 (FAI)100(Hourly output)1000(shifty output)2 Weeks out putTargetTargetTargetTargetSMT VI100%99%99.80%Collect recent three mon ths average yield data as base line, OBA(Normal sample size) Target is 100%,W/S VI100%99%99.80%LithiumBase Band100%99%99.50%FVMI100%99%99.80%OBA10

51、0%100%100%OBA Sample Size100%100%10%FPY-E-E100%99%99.50%MargeSMT VI100%99%99.80%W/S VI100%99%99.80%FVMI100%99%99.80%OBA100%100%100%OBA Sample Size100%100%10%FPY-E-E100%99.0%99.80%HomerSMT VI100%99%99.80%W/S VI100%99%99.30%Baseband100%99%99.70%RF Test100%99%99.70%Fi nal VI100%99%99.90%OBA100%100%100%

52、OBA Sample Size100%100%10%FPY ETE100%98%99%Caddy (Lobo R)VI for HDDM100%99%99.40%Image Test100%99%99.30%VI for package100%99%99.90%OBA100%100%99.90%OBA Sample Size100%100%10%FPY ETE100%99%99.3%591.4 for Baker ProjectProjectProcessPhase -1Phase -2Phase -3Phase -4Station10 (FAI)100 (Hourly output)1000

53、 (shifty output)2 Weeks out putTargetTargetTargetTargetBakerSMTSMT BB test99.30%99.30%99.30%Collect rece nt three mon ths average yield data as base line, OBA(Normal sample size)Target is 100%,W/S VI99.60%99.60%99.60%BoxBuildMotor98.50%98.50%99.00%Charged99.50%99.50%99.80%FF0198.50%98.50%98.90%WAT99

54、.50%99.50%99.80%CaAD0198.30%98.30%98.50%FFT0299.50%99.50%99.70%GAS99.00%99.00%99.30%Audio99.00%99.00%99.50%UV&ALS98.50%98.50%99.20%SIT97.80%97.80%98.00%Charge0299.90%99.90%99.90%BT99.80%99.80%99.80%FVI (CaAD02)97.50%97.50%98.30%LockBit99.90%99.90%99.90%FPY-ETE86%86%90%5.10 Quality Engin eer shou

55、ld submit Safe Lau nch yield report and TE FA report to Quality man ager for final review, then QA manager send to customer for approve. Release the new production line once customer approved. Please refer to Appendix 4.1 Qualification yield Report.QE工程師需要提交 Safe Launch的良率報告和 FA報告給品質(zhì)部門經(jīng)理做最終審核，然后由 QA經(jīng)理發(fā)送給 客戶批準。一旦客戶批準可釋放新的生產(chǎn)線。報告格式見附件