在線油分分析儀說明書

1、 X O C- 0 1 15ppm艙底水報(bào)警裝置 （原油份濃度計(jì)）使用說明書九江共創(chuàng)機(jī)械設(shè)備有限公司服務(wù)熱線：中文說明書1 概述.22 技術(shù)參數(shù).23 結(jié)構(gòu)簡介.24 使用方法.34.1 安裝 .34.1.1 箱體固定.34.1.2 管路連接.34.1.3 開、關(guān)箱門44.1.4 接線44.2 運(yùn)行.55 維護(hù)與保養(yǎng).56 常見故障與排除方法.57 運(yùn)輸與儲存.68 成套性及備件.69 注意事項(xiàng).6 英文說明書71、概述XOC-01型15ppm艙底水報(bào)警裝置用于船舶艙底油污水的連續(xù)檢測，也可用于化工、石油、環(huán)保等領(lǐng)域用于含油污水的監(jiān)測。 本儀器經(jīng)中國船級社型式認(rèn)可，技術(shù)性能符合MEPC.107

2、 (49)決議（2003年7月18日通過）修訂的船舶機(jī)器處所艙底水防污染設(shè)備指南和技術(shù)條件中第2部分15 ppm艙底水報(bào)警裝置型式認(rèn)可試驗(yàn)和性能技術(shù)條件及第3部分防污染設(shè)備型式認(rèn)可環(huán)境試驗(yàn)技術(shù)條件規(guī)定。儀器設(shè)計(jì)結(jié)構(gòu)緊湊、牢固，防護(hù)等為IP45，完全適合于船舶機(jī)艙等環(huán)境工作。XOC-01型15ppm艙底水報(bào)警裝置，具有測量結(jié)果顯示、15PPm報(bào)警值設(shè)定、污水達(dá)標(biāo)排放控制和正比于測量值的模擬信號輸出等一系列功能。2、性能指標(biāo)測量范圍： 030PPm（當(dāng)測量值40ppm時(shí)，顯示值為80）測量精度： ±1 PPm報(bào)警工作點(diǎn)： 15PPm重 量： 約13.5Kg輸出模擬信號： 420mA 或

3、05V DC電源： AC220V±10% 50Hz±5%使用工作環(huán)境：055正常工作，允許相對濕度在95100%中正常工作。3、結(jié)構(gòu)簡介XOC-01型15ppm艙底水報(bào)警裝置的結(jié)構(gòu)示圖見附圖一。儀器的主要部件為測量室中光電轉(zhuǎn)換器，在儀器面板上裝有數(shù)據(jù)顯示板，儀器箱體內(nèi)部有數(shù)據(jù)處理電路板，電源和輸出部件以及輸出信號，包括電源開關(guān)、保險(xiǎn)絲盒、電源濾波器、報(bào)警控制繼電器、輸出接線柱等。4、使用方法4.1 安裝4.1.1 箱體固定XOC-01型15ppm艙底水報(bào)警裝置的安裝尺寸見附圖二。XOC-01型15ppm艙底水報(bào)警裝置用四個(gè)M8螺栓將儀器垂直安裝固定在安裝部位。儀器在安裝時(shí)應(yīng)

4、盡可能地靠近油水分離器的取樣點(diǎn)，從而避免因取水樣產(chǎn)生延時(shí)導(dǎo)致報(bào)警動(dòng)作的延時(shí)，儀器的四周應(yīng)有足夠的空間以便日常維護(hù)。4.1.2管路連接儀器與外部管路連接參見附圖三。管路安裝推薦采用8×1mm紫銅管，儀器箱體的右側(cè)（或左側(cè)）中部的管路接頭為取樣水進(jìn)口接頭，出水接頭在箱體頂部的出口部件上，管路間的連接均采用標(biāo)準(zhǔn)卡套接頭。在儀器進(jìn)水口的管路上，安裝一個(gè)“L”型手動(dòng)球閥，用于無油清水和取樣水的轉(zhuǎn)換。樣水采集點(diǎn)應(yīng)考慮選擇在分離器排放管的垂直部件上，以減少樣液中所夾帶的空氣，使儀器的玻璃管內(nèi)充滿自下而上流動(dòng)的樣液。4.1.3 開、關(guān)箱門 儀器在運(yùn)行時(shí)，請把儀器的箱門關(guān)好并鎖死。如因接線、開或關(guān)儀器

5、等必須打開箱門時(shí)，請按以下步驟進(jìn)行操作：（1） 把隨機(jī)配帶的鑰匙正確地插入鎖孔中。（2） 左手用力按住箱門靠近鎖孔的邊緣不放，使箱門有一個(gè)稍微向下的位移，同時(shí)用右手逆時(shí)針轉(zhuǎn)動(dòng)鑰匙90度。（3） 用手將箱門打開。關(guān)箱門的操作步驟如下：（1）把隨機(jī)配帶的鑰匙正確地插入鎖孔中。（2）合上箱門，左手用力按住箱門靠近鎖孔的邊緣不放，使箱門有一個(gè)稍微向下的位移，同時(shí)用右手順時(shí)針轉(zhuǎn)動(dòng)鑰匙90度。（3）拔出鑰匙并妥善保管好，以備下次開箱時(shí)使用4.1.4 接線打開儀器箱門，可以看到在箱體底部有一接線端子排，共10個(gè)接線端子。電源、報(bào)警器以及控制電磁閥的電纜從儀器底部三個(gè)20mm的填料函中穿過與接線端子相連接。典

6、型端子排接線圖見附圖四。其中，1號和2號接線端子為儀器外接電源，用來給儀器提供工作電源；3號和4號接線端子為輔助電源，可以用來給被控的報(bào)警器以及電磁閥提供工作電源；5、6、7號接線端子對應(yīng)報(bào)警繼電器1的輔助觸點(diǎn)，6號端子為公共點(diǎn)，8、9、10號接線端子對應(yīng)報(bào)警繼電器2的輔助觸點(diǎn)，9號端子為公共點(diǎn)，1號繼電器通常用于報(bào)警， 2號繼電器通常用于控制外部電磁閥。在儀器斷電或報(bào)警情況下，5號和6號端子觸點(diǎn)斷開，6號和7號端子觸點(diǎn)接通， 8號和9號端子觸點(diǎn)為斷開，9號和10號端子觸點(diǎn)接通；在儀器接通電源且運(yùn)行在不報(bào)警狀態(tài)時(shí)，5號和6號端子觸點(diǎn)接通，6號和7號端子觸點(diǎn)斷開， 8號和9號端子觸點(diǎn)接通，9號和

7、10號端子觸點(diǎn)斷開。 4.2 運(yùn)行儀器在運(yùn)行前，必須對儀器進(jìn)行下列檢查：4.2.1 電氣部分：1）接地端子是否可靠。2）供電電源電壓是否與本儀器規(guī)定輸入電壓一致。4.2.2管路部分：檢查所有管路是否有滲漏現(xiàn)象。4.2.3功能性檢查：1）將電源開關(guān)撥向“ON”位，觀察三位數(shù)碼管是否有數(shù)值顯示2）向儀器通入無油清水，觀察三位LED顯示是否為零。如因溫度和濕度劇烈變化，三位LED顯示不為零，則調(diào)整主板上電位器VR3，待為零后進(jìn)行下一步工作。3）觀察儀器的出水流量，應(yīng)在1L/min左右,如低于0.8L/min,則需進(jìn)行流量調(diào)節(jié)。調(diào)節(jié)方法參見附圖3的說明。4）當(dāng)水樣含油濃度超過15PPm，1號報(bào)警指示燈

8、在2秒內(nèi)點(diǎn)亮，同時(shí)1號繼電器動(dòng)作。如果濃度在6秒內(nèi)還未降到15ppm以下時(shí)，2號報(bào)警指示燈點(diǎn)亮，同時(shí)2號繼電器動(dòng)作。5、維護(hù)與保養(yǎng)5.1 測量室玻璃管的維護(hù)與保養(yǎng)如果儀器的測量室玻璃管污染嚴(yán)重，會(huì)導(dǎo)致儀器的性能下降。所以儀器在使用1000小時(shí)后,須檢查測量室玻璃管是否被污染,并進(jìn)行維護(hù)保養(yǎng)一次，具體方法為：（1）關(guān)閉儀器電源，讓清水通過儀器3分鐘，然后切斷進(jìn)入儀器的水源，并使玻璃管內(nèi)保持一部分清水。（2）擰下出水螺塞（逆時(shí)針為松），用干凈的軟毛刷反復(fù)洗刷玻璃管，直至玻璃管干凈為止。（3）擰上出水螺塞（順時(shí)針為緊），接通儀器電源，讓無油清水通過儀器，持續(xù)運(yùn)行3分鐘即可。5.2 當(dāng)環(huán)境溫度在0以下

9、時(shí)，取樣玻璃管內(nèi)的殘水應(yīng)排放干凈，以避免玻璃管破裂。5.3在關(guān)機(jī)前用清水清洗管路3分鐘,再將電源開關(guān)斷開，每次關(guān)機(jī)后至少停10秒后再開機(jī),以保證儀器正常運(yùn)行。6、常見故障及排除方法故障內(nèi)容 故障原因 排除方法開機(jī)后無顯示電源是否接通保險(xiǎn)絲FU1、FU2斷開接通電源更換FU1、FU2指示值一直偏高。測量玻璃管不清潔光電轉(zhuǎn)換器損壞。電路板損壞。把玻璃管清洗干凈檢修光電轉(zhuǎn)換器。檢修電路板。指示值一直偏底。光電轉(zhuǎn)換器老化。測量室玻璃管漏水。更換光電轉(zhuǎn)換器。更換玻璃管。指示超過報(bào)警值仍不報(bào)警。外接線不正確。保險(xiǎn)絲FU3斷開。報(bào)警繼電器1損壞按附圖4正確接線。更換FU3。更換報(bào)警繼電器1儀器一直報(bào)警儀器箱

10、門未關(guān)好測量玻璃管不清潔關(guān)好儀器箱門把玻璃管清洗干凈電磁閥失控外接線不正確。保險(xiǎn)絲FU3斷開。報(bào)警繼電器2損壞按附圖4正確接線。更換FU3。更換報(bào)警繼電器2未經(jīng)專門培訓(xùn)的非專職人員，不得擅自檢修儀器，以免造成故障的擴(kuò)大和意外的損壞。7、運(yùn)輸與儲存7.1儀器在包裝運(yùn)輸前應(yīng)將管路及測量室中的水排干,在包裝完整條件下允許用一般交通工具運(yùn)輸,但須防止沖擊、雨淋、日曬。7.2儀器應(yīng)存放在環(huán)境溫度為255；相對濕度不大于95%，空氣中不含有腐蝕氣體的室內(nèi)。8、成套性及備件8.1成套性：8.1.1XOC-01型15ppm艙底水報(bào)警裝置 1臺8接頭 2只8.1.3保險(xiǎn)絲 2A 3只8.1.4使用說明書 1份8

11、.1.5產(chǎn)品合格證 1份8.1.6毛刷 1只 9、注意事項(xiàng)9.1在使用本產(chǎn)品前請仔細(xì)閱讀本說明書。9.2在使用本產(chǎn)品前請仔細(xì)核對供電電源。9.3本公司對本儀器于購入之日起一年內(nèi)因制造原因產(chǎn)生的故障實(shí)行三包，。由于用戶的人為原因造成的誤操作、任意改造、修理等出現(xiàn)的故障以及用戶不恰當(dāng)?shù)木S護(hù)引起的故障和不可抗力的原因引起的損壞，本公司需收取維修成本費(fèi)用。9.4儀器在出廠之前已經(jīng)進(jìn)行了嚴(yán)格的檢查和試驗(yàn)，只有本公司員工或經(jīng)本公司培訓(xùn)獲得授權(quán)的人員才能對儀器進(jìn)行校正，終端用戶不得對本儀器進(jìn)行校正，如果需要對儀器進(jìn)行校正，請與本公司聯(lián)系。九江共創(chuàng)機(jī)械設(shè)備有限公司地址：江西省九江市生態(tài)工業(yè)園順發(fā)路2號郵編：3

12、32000傳真ODEL 15ppm XOC-01 BILGE ALARM OPERATION MANUALJIUJIANG GONGCHUANG MACHINERY EQUIPMENT CO.,LTD1 Summary.92 Performance parameters.93 Structure.94 Using method104.1 Installation.104.1.1 Chamber mounting.104.1.2 Pipe connection.104.1.3 Open and close the chamber door.114.1.4 Wiring

13、.114.2 Operation.125 Maintenance.126 Trouble shooting137 Transportation and storage.138 Complete sets and spare parts149 Attentions141. SummaryModel XCO-01 15ppm bilge water alarm instrument is not only used for the continuous detection of oil and sewage in the bilge of ship, but also used for the m

14、onitoring of oily waste water in the fields of chemical industry, petroleum and environmental protection etc. Model XCO-01 15ppm bilge water alarm instrument has acquired the approval of CCS，and its technical performance conforms to the third part “ Authorization of Technical Conditions of Environme

15、ntal test of Anti-pollution Equipments”, the second section “ Authorized Test and Performance Technical Conditions of 15 ppm Warning Device for Bilge Water”, MEPC.107 (49) Resolution - “Revised Guide and Technical Conditions of Anti-pollution Equipments for Bilge Water in Ship Craft” which was passe

16、d on the 18th, July of 2003. This instrument has the advantages of compacting and firm design structure, IP45 guard rank, so it can completely adapts to the working environment in cabin.Model XCO-01 15ppm bilge water alarm instrument has a lot of functions, such as, to display measurement result, se

17、t 15ppm warning value, output analog signal of sewage standard discharge control total amount to measurement value.2. Performance parameters Measurement range: 0-30ppm(When the measured sample water concentration is over 40ppm, digital pipe begins to show 80ppm).Measurement precision: ±1 ppmAla

18、rm point: 15ppm Weight: about 13.5Kg Output analog signal: 420mA or 05VDCPower supply: AC220±10% 50Hz±5%Operational environment: 055, relative humidity 95100%, normal3. StructureInside detailed structure of this instrument, see Figure . Main component of this instrument is electrical-optic

19、al converter. on the panel of instrument is set data display panel. Inside of the instrument chamber,have a set data-processing circuit board. on the bottom are power supply, output unit, including power switch, fuse box, mains filter, alarm control relay, output terminals etc.4、Using method4.1 Inst

20、allation4.1.1 Chamber mountingInstallation dimension of model XOC-01 15ppm bilge water alarm instrument, see Figure. This instrument is fixed on installation site perpendicularly with four M8 bolts, near sampling point of oil-water separator as possible, in order to avoid of alarm delay caused by co

21、llecting water sample. Around the instrument, there should be enough space for convenient maintenance.4.1.2 Pipe connectionThe instrument connected with outside, see Figure . It is commanded that pipe connection adopts 8×1mm red copper pipe. Pipe joint in right middle of chamber is sample water

22、 intake joint, and outlet joint is on the outlet part of chamber top. Pipe connections all adopt standard cutting sleeve joints. On the intake pipe of oil water separator, two manual valves are fit, for conversion between clean water and sample water. It had better to choose water sample collecting

23、point on the perpendicular unit of discharge pipe of oil water separator, in order to reduce entrapped air in sample liquid. Make the sample glass tube of this instrument to be full of sample liquid that flows upwards. Avoid of collecting water sample from the top or bottom of horizontal segment of

24、discharge pipe of oil water separator.4.1.3 Open and close the chamber door When the instrument is running, please close and lock the chamber door. If you have to open the chamber door because of wiring, starting-up or shutting-down this instrument, please do it according to the following processes:

25、（1）Plug the key which is supplied with the instrument into locking hole correctly.（2）Press on the chamber door edge near locking hole with left hand, in order to make chamber door to move downwards a little, and while turn the key 90 degree withershins with right hand.（3）Open the chamber door.Close

26、the chamber door according to the following processes:（1）Plug the key which is supplied with the instrument into locking hole correctly.（2）Close the chamber door, and press on the chamber door edge near locking hole with left hand, in order to make chamber door to move downwards a little, and while

27、turn the key 90 degree clockwise with right hand.（3）Draw out the key and keep it well.4.1.4 WiringOpen the chamber door, and you can see 10 wiring terminals, power, alarm instrument and control electromagnetic valve cable that is connected with wiring terminals through three 20mm stuffing box at the

28、 bottom of the instrument. Typical terminal wirings, see figure .No1/2 wiring terminals are external power supply of the instrument; No3/4 wiring terminals are assistant power supply that supply work power to the controlled alarm instrument and electromagnetic valve; No 5/6/7 wiring terminals are co

29、rresponding to assistant contact point of alarm relay 1, and No 6 wiring terminal is common point; No 8/9/10 wiring terminals are corresponding to assistant contact point of alarm relay 2, and No 9 wiring terminal is common point. No 1 relay is used to alarm, and No 2 relay is used to control extern

30、al electromagnetic valve. In the conditions of electrical outage or alarming, contact between No5 and No 6 terminal breaks, contact between No 6 and No 7 terminal is connected, contact between No 8 and No 9 terminal breaks, contact between No 9 and No 10 terminal is connected. In the condition that

31、power is connected and the instrument runs normally, contact between No5 and No 6 terminal is connected, contact between No 6 and No 7 terminal breaks, contact between No 8 and No 9 terminal is connected, contact between No 9 and No 10 terminal breaks. 4.2 Operation Before operation, please check th

32、e following parts:4.2.1 Electric part：1) Earth terminal is reliable or not.2) Power voltage is corresponding to the rated voltage of the instrument. 4.2.2 Pipeline：Check all the pipelines, leaky or not.4.2.3 Functional inspection1) Switch power to “ON”, and observe zero indication lamp lightening.2)

33、 Fill clean water to the instrument for 5 minutes, and 3-bit LED shows zero. If 3-bit LED does not show zero because of large variation of temperature and humidity, fill clean water, adjust potentiometer VR3 on the main board, and do next step work after LED shows zero.3) Observe whether flow of thi

34、s instrument is within the range of 0.52L/min. If flow is less than 0.5L/min, make a flow adjustment mode, see Figure .4) When oily water sample flows through the instrument, if oily concentration in water sample is over 15ppm, indication lamp of No 1 alarm system will lighten, and then NO 1 relay w

35、ill start to work within 2 seconds. If oily concentration can not reach requirement within 6 seconds, indication lamp of No 2 alarm system will lighten, and then NO 2 relay will start to work 5、Maintenance5.1 Maintenance of glass tube in measurement lab Check out whether the glass tube in the measur

36、ement lab is polluted or not after the instrument being used for 1000 hours. Meanwhile the maintenance work is required and the maintenance method is as follows:（1）Switch off power of instrument, let clean water to flow through the instrument for 3 minutes, cut off water supply that flows into the i

37、nstrument and keep some water in the glass tube. （2）After loosening the plug screw and removing it, wash the glass tube with a cleaning brush until glass tube becomes clean.（3）Tighten the plug screw and switch on power supply. Let oil-free clean water to flow through the instrument for 3 minutes. 5.

38、2 Water left in glass tube should vent to avoid glass tube broken when environmental temperature is below 0.5.3 Wash the pipe for 3 minutes with clean water before turning off the instrument, and cut off power supply.Every time turning off the instrument, at least in 10 seconds, start-up it again.6、

39、TroubleshootingTroubles Causes SolutionsNo display after start-upPower is not connected.Fuse FU1/FU2 is cut.To change powerTo change FU1/FU2The indication value is too highNot cleaned glass tube Damage of the optical-electrical converterDamage of the circuit board To clean measurement glass tubeTo i

40、nspect and repair the optical-electrical converterTo inspect and repair the circuit boardThe indication value is too lowAging optical-electrical converterLeaked glass tubeTo change optical-electrical converterTo change glass tubeNo alarming even if indication value is over warning valueNot correct e

41、xternal wiringFuse FU3 is cut.Damage of alarming relay 1Correct wiring according to Figure 4 To change fuse FU3To change alarming relay 1Instrument lasts alarmingChamber door is not closedNot cleaned glass tube To close chamber doorTo clean glass tubeOut-control of electro-magnetic valveNot correct

42、external wiringFuse FU3 is cut.Damage of alarming relay 2Correct wiring according to Figure 4 To change fuse FU3To change alarming relay 1Non-professional personnel who have not trained can not repair the instrument, in order to prevent from accidents and unexpected damage.7、Transportation and storage7.1 Before packaging and transportation, make sure to dr