InstructionPGSystemSPPCrelease20110208ZJF

1、PG System Instruction 001系統(tǒng)產(chǎn)品類規(guī)范 001Management of SPPCSPPC管理 MODIFICATIONS變更記錄IndexDateDesignation102/2011release23FOR DISTRIBUTIONPG System R&D NetworkPG System SQAPG System QualityPG R&D networkPG Purchasing project networkPG Project DirectorFOR APPROVALWritten byVerified byApproved byNAME

2、 O Roy P CouteretA MigneFUNCTION Raise Manager PG System Quality DirectorPG System R&D directorSIGNATUREComputerizedComputerizedComputerizedSUMMARY1- PURPOSE OF THE PROCEDURE程序目的 32- APPLICABILITY應(yīng)用范圍 33-REFERENCE DOCUMENTS參考文件 34-DEFINITIONS定義 35-SPPC IDENTIFICATION & FMEA MANAGEMENT特殊特性標(biāo)識和

3、FMEA管理 36- SEVERITY RANKING GRID嚴重度等級 57- Mandatory GENERIC SPPC LISTS PER PRODUCT FAMILY 產(chǎn)品系列通用的SPPC強制項清單 68-RECORDING FILING / DESTRUCTION記錄/保存期 68- APPENDICES附錄 69-1 FB1 generic SPPC list (under building)一代平刮片通用的SPPC清單9-2 FB2 generic SPPC list (under building) 二代平刮片通用的SPPC清單9-3 Pin Blade generic

4、SPPC list (under building) 銷釘式刮片通用特殊特性清單9-4 arm generic SPPC list (under building)刮桿類通用特殊特性清單9-5 Linkage generic SPPC list (under building)傳動桿類通用特殊特性清單1- PURPOSE OF THE INSTRUCTION 程序目的:Main objectives of the instruction is to define rules specific to Visibility PG system that are in addition to the

5、 Group SPPC procedure GSI-RD-H01-035-A09作為集團公司SPPC程序（ GSI-RD-H01-035-A09）附加部分定義的補充(VS 的特殊特性規(guī)則)。- Severity ranking grid per product family- 系列零件的嚴重度等級。- Functional characteristics identification (white diamond)- 功能特性標(biāo)識（白色菱形）Nota this instruction cancel and replace VWS BP121 and BP123注：本規(guī)范取代VWS BP121

6、和 BP123。2-APPLICABILITY應(yīng)用范圍:This procedure applies to the complete Visibility PG system organization 本程序適用于可視系統(tǒng)產(chǎn)品- P2, P1, P0項目- PG, sites 產(chǎn)品類，工廠All projects under development (phase 0, 1, 2) at Instruction release date must apply this PG instructionRetroactive application to be decided case per cas

7、e by the manufacturing / development sites自本程序發(fā)布日，工廠和開發(fā)組織在所有項目開發(fā)(階段 0, 1, 2)中必須按本程序執(zhí)行。生產(chǎn)和開發(fā)工廠可以決定追溯性的應(yīng)用3-REFERENCE DOCUMENTS 參考文件: This Document takes into account the following requirements (including but not limited to):本程序參照了下面文件的要求（要求但不限于）：International specifications國際標(biāo)準(zhǔn): ISO TS 16 949CIP

8、不斷技術(shù)革新手冊 Current Edition當(dāng)前版本PM Handbook 項目管理手冊Current Edition當(dāng)前版本V5000 CI V5000 技術(shù)革新 FMEA mandatory item FMEA強制項Valeo Group instruction法雷奧集團程序 GSI-RD-H01-035-A09Valeo SPPC tracking sheet法雷奧SPPC跟蹤表GST-RD-H01-0000-151-A034- DEFINITIONS:see Valeo Group instruction見法雷奧集團程序GSI-RD-H01-035-A095- SPPC ident

9、ification and FMEA management特殊特性標(biāo)識和FMEA管理 SPPC for severity 10 to 8 are identified and managed according to Group procedure GSI-RD-H01-035-A09特殊特性嚴重度為10-8的標(biāo)識和管理參見集團程序GSI-RD-H01-035-A09。nota : So far, System PG is only concerned by Regulation SPPC (no safety regulation)注：目前為止，系統(tǒng)產(chǎn)品類只關(guān)注法規(guī)特殊特性（無安全法規(guī)特性）

10、In addition some functional characteristics can be identified / managed specifically for System PG Visibility according to rules below另外，系統(tǒng)產(chǎn)品類一些功能特性的標(biāo)識和管理按下面原則：SSPPC symbol符號Comments on SPPC symbol備注7Functional characteristic功能特性Specific to Visibility PG system系統(tǒng)產(chǎn)品類專用Nota : are SPPCs tracked by Vale

11、o Group regarding deployment, whereas deployment is managed by System PG注： 按集團要求跟蹤， 產(chǎn)品集團系統(tǒng)負責(zé)開展。6- Severity Ranking Grid嚴重度等級 : System PG RANK系統(tǒng)產(chǎn)品類等級Group procedure集團程序Severity for DFMEA嚴重度Severity for PFMEA嚴重度Arm & Blade & Linkage Front application rules刮桿、刮片、傳動桿總成前窗應(yīng)用原則Arm & Blade &

12、 Linkage Rear application rules刮桿、刮片、傳動桿總成后窗應(yīng)用原則10very high severity ranking when a potential failure mode affect safe vehicle operation and /or involves non compliance with government regulation without explicit warning潛在失效模式影響了汽車的安全運行，或者包含不符合政府法規(guī)的情形，失效發(fā)生時無預(yù)警。None compliancy to regulation不符合法規(guī)要求Non

13、e compliancy to regulation不符合法規(guī)要求* None respect of wiped areas不符合刮刷區(qū)域要求。* Cutting angles* None respect of BRS list不符合BRS清單。* non respect of speed separation* Cutting angles* None respect of BRS list不符合BRS清單。9-8Very high severity ranking when a potential failure mode affects safe vehicle operation an

14、d/or involves non compliance with government regulation with explicit warning (explicit warning means that such warning mechanism is specifically designed into product). Able to stop the vehicle without accidents潛在失效模式影響了汽車的安全運行，或者包含不符合政府法規(guī)的情形，失效發(fā)生時有預(yù)警（有預(yù)警是指產(chǎn)品設(shè)計了報警機構(gòu)）。能停止車輛不發(fā)生事故。Vehicle/item inopera

15、ble (loss of primary function during operation)車輛無法運行，基本功能喪失Reduced level of performance or loss of primary function without affecting safe operation of the vehicle. Exists功能下降或基本功能喪失，但不影響車輛安全運行。Recall risk 召回風(fēng)險Recall risk 召回風(fēng)險* Blade loss刮片脫落* linkage pop off傳動桿脫落* Arm loss刮桿脫落* Arm & blade bre

16、akage刮桿&刮片破裂* Blade loss刮片脫落* Arm & blade breakage刮桿&刮片破裂* Arm loss刮桿脫落7Vehicle/item operable but at reduced level of performance.Degradation of the performances resulting in the interruption of the function.車輛可以運行，但功能下降或功能中斷。A product may have to be sorted and a portion (less than 100%)

17、 scrapped, or vehicle/item repaired in repair department with a repair time between a half-hour and an hour.產(chǎn)品挑選和部分報廢，或半小時至1小時返修。Warranty issue or customer return 三包問題或客戶退貨Warranty issue or customer return or high level of scrap三包問題或客戶退貨或大批量報廢* none compliant wiping quality (none wiped areas, steaks

18、, rubber shrinkage)不符合刮凈度要求（漏刮，水線，膠條收縮)* noise (reversal & transient)嗓音（翻轉(zhuǎn)&異響）* chattering異響* interference with vehicle (A Pillar, )與車輛有干涉* vehicle assy impossible (blade connector, arm fixation onto shaft, bracket assy onto vehicle body)不能安裝到車輛上* none compliant wiping quality (none wiped ar

19、eas, steaks, rubber shrinkage)不符合刮凈度要求（漏刮，水線，膠條收縮)* noise (reversal & transient)嗓音（翻轉(zhuǎn)&異響）* vehicle assy impossible (blade connector, )不能安裝到車輛上5Vehicle/item operable, but Comfort/Convenience item(s) operable at a reduced level of performance.車輛可以運行，但舒適、便捷功能下降。Partial lost of function with low

20、 disturbance of end user部分功能喪失，輕微影響用戶。Process flow disturbance影響流程* Bad wiping quality after time (rubber wear)使用后刮凈度差* abnormal free play工作不正常* Bad wiping quality after time (rubber wear)使用后刮凈度差* abnormal free play工作不正常3Fit & Finish/Squeak & Rattle item does not conform (appearance or audib

21、le noise). Defect noticed by many customers (about 50%).有外觀，可聽噪音，汽車操作項目上的問題，并被許多顧客(50%)察覺到。Minor degradation of the performances resulting in an occasional nuisance.輕微功能下降，Minor dissatisfaction of end user / car manufacturer對用戶、操作工有輕微影響。Minor process flow disturbance對流程有輕微影響。* Difficult Blade change

22、 刮片更換困難* Difficult Blade change 刮片更換困難1No discernible effect.沒有可識別的影響。No disturbance of end user對用戶無影響。No process flow disturbance對流程無影響。7 MANDATORY GENERIC SPPC LISTS PER PRODUCT FAMILY產(chǎn)品系列強制特殊特性清單The generic SPPC lists (Done by R&D) are available in Annex and are mandatory for P1 and P0. They can be enrich based on P1/P0 project analysis with above rules or depending of Customer request系列零件特殊特性清單（R&D制定）見附件，P1和P0項目必須強制采用，該清單將會根據(jù)P1/P0項目按以上原則分析的結(jié)果和客戶要求進行完善。Respect of Generic SPPC list is checked during Design Reviews設(shè)計評審時檢查SPPC清單的遵