焊接工藝評定報告Q345E-T45+95

1、焊接工藝評定報告Welding Procedure Qualification Report評定項目/ Qualification Items：Q345E + Q345E氣體保護焊/Gas-shielded Metal-arc Welding評定報告編號/ Qualification Report NO.： 評定日期/Date： 編 制/Written： 審 核/Authorized： 用戶確認/ Customer Signature： 共 共 3 頁 第 1 頁(sheet: of 3 )焊接工藝評定記錄 Welding Procedure Qualification Report 公司名稱

2、：Coiporate Name：工藝評定報告編號/ PQR NO.： H 期/Date ：焊接工藝規(guī)程編號八VPS NO.： 焊接方法/Welding Method：氣體保護焊/Gas-shielded Melal-arc Welding機械化程度/ Mechanized degree： 半自動化/ Semiautomation接頭/Weld Joint接頭形式/Joint Type：接頭/Weld Joint接頭形式/Joint Type：T 型 T type 襯墊/Weld Back： 無 /None焊接簡圖/Welding Single Drawing：正而焊二層后另一而清根After

3、welding outside two layers then back gouging母材/Base Material：母材/Base Material：鋼材標準號/Steel Standard NumberGB/159L1994鋼號/Steel GradeQ345E+Q345E類、組別號1與類、組別號 J 相焊P-NO.Welded to P-NO.厚度/Thickness 35+9535+60 mm直徑/ Diameter/mm其它/Other/填空金屬/Welding Deposit： 焊條標準號/Metal pencil Standard NumberAWS ET1T1C/ 9CJ焊

4、條牌號/ Metal pencil Grade/ 焊絲鋼號/Welding Stick NO. H08Mn2Si 直徑/ Welding Stick Diamete L2 rinin J,焊劑牌號/Welding Agent NO./焊縫熔敷金屬厚度/ Welding Deposit Thickness 45 mm其它/Other K-71UT由高麗焊接材料 (大連)有限公司出品/kiswel dallan ltdo焊后熱處理/Post- Welding Heat Treatment：溫度“emp 610C 土土C保溫時間/Holding Time 2 h / two hours 其它/Oth

5、er自由加熱到3008C,加熱速焊接位置/Welding Position：T 字型對接/type ueding joint對接焊縫位置/Butt Welds Position度 VS100/h,冷卻速度 YB100/li,在300c以下自由冷卻PG角焊縫位置/Fillet Welds PositionFirst heat to 300 freely, the heatingspeed is 100/h, coding speed is 100 /h. undnc300C then coding freely./氣體/Gas：氣體種類/Gas Kind8混合比/Gas Mixlure Scal

6、e混992%流量/Gas Flow15-201/min其它/Other/技術措施/Welding Skill：焊接速度/Speed15-20c ni/min擺動或不擺動/Weaving Welding Yes 擺動參數(shù)/ Weaving Parameter手 工manual多道焊或單道焊(每而)/Multipss Welding orOne-pass Welding (Every Surface) 多道Multiple welding電特性/Electricity Feature：電流種類/Current Kind Direct Current / DC 極性/PolrityReversed

7、Polrity /EP電流/Qnrem 250300A 電壓/Voltage 28-32 V單絲焊或多絲焊/One-wire or Multiple-wire Welding 單絲 /single type of welding wire 其它/Other/其它/Other/焊縫外觀檢查/Visual Inspection of Completed Welds：焊縫表面焊波均勻，無明顯咬邊、凹凸不平等缺陷。外觀檢查合格。N。undercut, N。sags and crests, No defect acceptable.無損檢測/Non-Dcstructive Examination ：.超

8、聲波探傷(標準號、結果)/UltrasonicTesting(StandardNumber、Result)GB/TU345 89B II合格 GB/TU345 89B II合格 /acceptable.射線探傷(標準號、結果)/Radiograph Testii唔(Standard Number、Result).磁粉探傷(標準號、) /Magnetic Particle Testing(Standard NumberResult).著色探傷(標準號、) /PenetrantTesting(Standard NumberResult)其它/Other拉伸試驗/Tensile Testing試樣號

9、Coupon NO.寬(mm) Width厚(mm)Thickness面積(mmA2)Area斷裂載荷(N)Cracking Load抗拉強度/Rm (N/mmA2)斷裂特點和部位Cracking Feature&Place4-14)1078.5444000560母材處/base crack4-241078.5445000573母材處/base crack4-341078.544400056()母材處/base crack彎曲試臉/Bend Testing試樣號Coupon NO.試樣類型Coupon Type彎釉直徑Bending Shaft Diameter試驗結果Testing Resu

10、lt4-1側彎 180 /site bend 1800a =3 a合格 / acceptable4-2側彎 180 /site bend 1800a =3 a合格/ acceptable4-3側彎 180 /site bend 1800a =3 a合格 / acceptable沖擊試驗/Notch Impact Testing試樣號Coupon NO.缺口位置Notch Place缺口形式Notch Type試驗溫度(C) Temperature沖擊吸收功(J)Min. Notch Impact Energy4-1HAZ熱影響V-40C106KN4-2HAZ熱影響V-40C105KN4-3HA

11、Z熱影響V-40C105KN4-1WELD焊縫區(qū)V-40C99KN4-2WELD焊縫區(qū)V-40C95KN4-3WELD焊縫區(qū)V-40 C90KN結論/Result：本評定按美國機械工程師學會(ASME)規(guī)范第IX卷的規(guī)定焊接試件、檢驗試樣、測定性能、確認 試驗記錄正確。This Welding Procedure Qualification Report according to ASME paragraphIX to weld the test sample, test the ample, determinat the performance, and confirmat the test