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AdvancedManufacturingRealized
Howcan
manufacturers
placeinnovation
attheheartof
transformation?
Tobuildtherightfoundationfor
long-termgrowth,manufacturers
mustputinnovationand
digitalstrategiesattheheart
oftransformation.
Executive
summary
?Massivegeopolitical,technologicalandculturalchangeshavepromptedunprecedentedshiftsinindustrialmanufacturing.
?Aspressuresmounttobuildsmartproducts,
digitizeoperationsandexceedcustomer
expectations,incrementalapproachestochangearefallingshort.
?Manufacturersneedtodesignatransformationthatisinnovative,agile,cross-functional,and
scalabletorealizetangiblebusinessvalue.
Overthelastseveralyears,challengesrelatedtogeopolitics,technology,thepandemicandclimatechangehaveshakenthefoundationofindustrialmanufacturing--creatingtectonicshiftsinhow
manufacturersthink,operateanddelivertheirproductsandservices.
Thepressuretomakeproductssmartand
connected,digitizethefactoryandoperations,
createmoreautomatedandreliablesupplychains,
anddeliveronrisingcustomerexpectations
presentssignificantopportunitiestomovetowardradicalgrowth.Yetmanymanufacturers’currentapproaches–drivenbysiloedteams,functions
ratherthanstrategies,andstaticviewsof
competitiveandoperationallandscapes–presentsignificantrisksontheroadtoreinvention.
Legacymanufacturerstryingtospeedaheadintothefutureofsmartproducts,digitalplatformsandnewservice-orientedbusinessmodelsurgently
needabetterwayforward.Ahybrid,innovation-ledapproachthatincubatesfuturebusinesses
whilesimultaneouslyoptimizingtoday’sproductsandoperationscanprovidepractical,value-drivensolutionsinboththeshortandlongterm.
02
Howcanmanufacturersplaceinnovationattheheartoftransformation?
Disruptiveforcesshiftoperationalpriorities
Therangeofdisruptiveforcesmanufacturersare
experiencinghasimplicationsacrosstheentireenterprise.Theseforcesinclude:
?sectorconvergence
?powershiftswithinvaluechains
?evolvingcustomerexpectations
?volatilemacroeconomicenvironments
?tougherworkforcedynamics
?sustainabilitypressures
?transformativetechnologies
Inresponse,manufacturersareprioritizingdigital
transformationandinnovation-relatedinvestments.
Accordingtothe
EYJanuary2023CEOOutlookPulse
survey
,virtuallyall(97%)ofindustrialmanufacturingCEOsindicatethatcontinuingdigitalandtechnology
transformationtodelivergrowthandoperational
advantagesiseitheraveryorfairlyimportantnear-termpriority,despitenear-termeconomicuncertainty.
Throughtheseinvestments,manufacturersseekto
revolutionizeprocessesbyimplementinginnovations
suchasdigitaltwins,artificialintelligenceandmachine
learning.Atthesametime,theyareadvancingproductandserviceofferingsacrossthevaluechainthatare
smartandconnected.
However,tofullyrealizethesignificantopportunities
arisingfromdisruptionandthevalueofthese
investments,manufacturersmusttiethemtoaunifyingvisionofwheretheirmarketsareheaded.
Adifferent,innovation-focusedapproachto
manufacturingtransformation
Forginganewpathtothefuturewillrequire
manufacturerstoputtheirgrowthagendaatthecenteroftransformation.Thisplanneedstobebackedbyadetailedstrategicroadmapthataccountsforboththeinnovationsneededtosucceed,aswellasthetransformationrequiredtolaunchandscalethesebreakthroughsinthemarket.Itmustalsobedevelopedwithanenterprise-wideoutcomeinmind,breakingdownfunctionalandgeographicsilos.
Whilenoteveryinitiativeneedsextensivecross-
organizationcoordinationandbuy-in,manyofthemost
prominentareasformanufacturers’businessreinventionareinherentlyinterdisciplinary.Effectivetransformationsdemandengagementwitharangeofintersectingvalue
drivers,includingproductandserviceinnovation;customerexperience;intelligentandsustainablesupplychains;
workforceandtalent;andbusinessmodelinnovation.
ValueDriversofTomorrow
Thevaluedriversoftomorrow
WorkforceReimagined
Upskillandshapethefuture,purpose-ledworkforcewithsustainableanddata-drivenoperatingmodels
CustomerExperience&Centricity
Drivedifferentiationandloyaltyby
leveragingdata-driveninsightstocreate
seamless,omnichannelexperiences
Intelligent&SustainableSupplyChains
Deliveroneverycustomerpromisewiththerightproducts
attherightplaceattherighttime
ProductandServiceInnovation
Creategrowththroughconnectedproductsandservices,includingEverythingasaService
BusinessModelInnovation
Inspirethegrowthagendabytransformingthebusinessthroughnewwaysofworking
Onceadecisionismadetopursuesmall-orlarge-scalereinvention,manufacturerscanmaximize
thespeed,agilityandlong-termvaluegenerationbyadoptingthefollowingbestpractices.
03
Howcanmanufacturersplaceinnovationattheheartoftransformation?
04
Howcanmanufacturersplaceinnovationattheheartoftransformation?
4
2
5
3
Chapter01
Startwiththeendinmind,
butalsoknowwheretobegin.
Manufacturerswillwanttouseafuture-backapproachtoexplorepotentialopportunities.
Withbusinesschallengesclearlydefined,manufacturersshouldexploresolutionsusingafuture-backapproach
thatstartswiththeendinmind.Thecriticalfirststep
involvesrapidlydefiningandassessingtomorrow’s
potentialfuturesfromtheoutside-in,andpredicting
howthesefuturescenariosmayshapecustomerneeds,marketconditionsandvaluepoolsacrosstimehorizons.Inparallel,organizationsmustalsoperformathorough
reviewoftheircurrentstatecapabilities,particularly
thosethatmayplayanincreasinglyimportantrolein
futurecompetitiveness.
Takentogether,assessmentsofacompany’scurrent
stateandpotentialfuturesserveasthefoundationofanewstrategythatwillactasthetransformation’s“northstar”–guidingitrelativetothelevelofambition,while
optimizingdevelopmentspeedandinvestmentspending.Thisstrategyshouldalsoprovideaframeworkforcross-enterprisetransparencyandengagement.
Ourapproachtotransformation
Market Dynamics&Pressures
ContinuousInnovation
ProveValue
Designthe
Transformation
Activatethe
Transformation
PlanValue
De?netheFuture
Reimagine
BusinessValue
ScaleValue
DeliverResults
TransformtheBusinessandEcosystem
Expanded
Business
Environment
1
FuturesView
Setthefuture
growthagenda
withan
understanding
oftomorrow’s
potentialscenarios
Inside-out
Designfuturestatecapabilitiesand
opmodelswithinanintegrated
transformationplan
Mobilize
Launchmarket
pilotsandputthetransformation
systemintomotionwithaligned
successmetrics
Scale
Realizefull
transformation
valueatboththeenterpriseand
functionallevel
Outside-in
Orienttoevolving
customerneedsand
marketconditions
toreimaginethe
businessacross
manyhorizons
Casestudy
Optimizingthepresenttobuildthefuture
AleadingplayerintheHVACindustryrecognized
thatitsfuturegrowthdependedonbeingaleader
insmart,connectedproducts.Asalegacyoriginal
equipmentmanufacturer(OEM)thathadhistorically
solditsproductsexclusivelyB2B,itsroadmap
requiredrapiddevelopmentofdigitalanddirect-
to-consumer(D2C)competencies.EY’s
Advanced
ManufacturingRealized
playbookhelpedthe
companybeginitsjourneybyoptimizinginvestments
thatwouldhavebothnear-termpositivereturns
whilesimultaneouslylayingthefoundationforthe
company’scustomer-centricaspirations.
WorkingwithEY,thecompanydevelopedan
omnichanneldigitalplatformthatenableda
refreshede-commerceexperienceforitsB2B
customers,whichincreasedsalesby25%inits
firstthreemonthswhilereducingleadtimes.Moreimportant,thenewplatformrepresentedafirst
stepinbuildingaD2Cplatformwithadramaticallyimproveduserexperience.
Asecondprojectinvolvedreal-world,at-scale
testingofedgedevicesanddataanalysis.Lookingbeyondlab-basedexperimentation,thecompanytappeditsservicetechniciansasatestbed.With
Bluetooth-enableddiagnostictoolsservingas
protypesforfutureedgedevices,thecompany
workedwithEYteamstodevelopananalytics
platformthatbothimprovedservicesfortoday’s
usersandservedasanunparalleledsourceoffielddatafortrainingalgorithmsandidentifyingotherserviceopportunities.
05
Howcanmanufacturersplaceinnovationattheheartoftransformation?
06
Howcanmanufacturersplaceinnovationattheheartoftransformation?
LevelofAmbition
5
AsAService(XaaS)
4
WintheGame
Digital
Platforms
3
NewConnectedProducts
2
ExistingProducts&Operations
1
Design
Change
theGame
Playthe
GameBetter
Chapter02
Designthetransformationwitha
hands-onapproachtoinnovation
Conductrapidprototypingtosubstantiatefutureviewsandrefineperspectivesonmust-haveinnovations.
Rapidprototypingisanessentialstepformanufacturerstosubstantiatetheirfutureviewsandrefineperspectivesonmust-haveinnovations.Multiple,acceleratediterationsofbothphysicalproductsanddigitalofferingsare
importantforassessingfeaturesandcostsinthecontextofvariouscustomerexpectations,demandlevelsand
competitionscenarios.
Makingthefuturetangiblewillpaydividendsinthedesignphaseofthetransformation.Understandingnecessary
enterprise-wideadaptations–fromspecifictechnologyortalentenhancementstonewbusinessmodels–willinformanachievable,cross-functionalplan.Theabilityto“showyourwork”willalsohelpbuildsupportacross
variousinternalconstituenciesastheyareenlisted
intheeffort.
Startingwiththeendinmind
0
Transformation
De?neFuture
GrowthAgenda
Casestudy
Extensiveprototypingshapestransformation
Inarapidlychangingmarket,anindustrialproducts
manufacturerwaspresentedwithasignificant
opportunitytosetanewgrowthagendaby
commercializingnewbusinessmodelsviasmart
connectedproducts.Startingwithexploring
emergingvaluepoolsanddefininganewgrowth
strategyandstrategicvision,EYteamshelpedthe
companytransitionfromamanufacturingcompany
sellingphysicalproductstoaplatformcompany
sellingenergymanagementalongsideasuiteof
otherdigitalsolutions.
SupportedbytheEY-NottinghamSpirkInnovation
Hub,thecompanytookanexperience-ledapproach
todefiningthefutureexperiencesacrossallkey
stakeholders,addressingtheircurrentpain-points,
anddelivering“signaturemoments”todifferentiate
fromcompetitorsinthemarket.Thishelped
enablethemulti-disciplinaryPODteamstobegin
prototypingthenewsmartconnectedproductas
wellasthenewsuiteofdigitalsolutionsinorder
totestandgetfeedback,earlyandoften,from
theirfuturecustomersandpartners.Aftermultipleroundsofrapiditeration,themarketvalidated
designswentintodevelopmentforfieldtestsandmarketpilots,havingsignificantlyacceleratedandde-riskedthepathtocommercialization.
Thepromisedemonstratedbytheseprototypesinspiredmanagementtoaccelerateitsoverall
transformationplan,movingpaststatusquo
incrementalismtoredefininganindustryasweknowit.
07
Howcanmanufacturersplaceinnovationattheheartoftransformation?
Casestudy
Disruptionseedsanewbusinessmodel
Aglobalagriculturalchemicalscompanyfaced
disruptionduetorapidlychangingcustomer
expectationsandpricingpressures.Thesefactorswereexacerbatedbytheagricultureindustry’s
adoptionofnewtechnologiessuchasdigital,
precisionequipment,anddataanalytics.To
capitalizeontheopportunitythesechanges
created,EYsupportedtheclientinincubating
andlaunchinganewbusinessmodelthatenabledsalesofproductyieldratherthanvolume.
Thisbusinessmodelrequiredamajorevolutionbeyondexistingprocesses,capabilitiesand
thecompany’sroleinthevaluechain.With
EYandthe
EY-NottinghamSpirkInnovation
Hub
asaccelerators,thecompanyrapidly
definedtherequirementsofthenewbusinessandthenexploredarangeoforganizational
structures,digitaltechnologiesandanalytics,andriskmanagementapproaches.EY
alsohelpedtoimplementnewenabling
technologies,includingstandaloneCRM,ERP
andecommercesolutions,allowingtheclienttomovequicklyandminimizeimpactsonexistingbusinessoperations.
Chapter03
Accelerateresultsbyincubating
newbusinessmodelconcepts
Prioritizesmall-scaleexperimentationusingastart-up
styleapproach.
Whenfuturegrowthdependsontechnologies,customer
expectationsornewvaluepoolsthatarenotaddressed
byamanufacturer’scurrentcorecompetencies,
innovationatthebusinessmodellevelmaybeasolution.
Forexample,whataretheimplicationsofcollecting,
analyzingandmonetizingdatafromanewconnected
product?Successfullyassessingandaddressingthese
impactscouldenablemanufacturerstoleapfrogthe
competition.
Giventheenterprise-wideimplicationsofsuch
changes,legacymanufacturersshouldprioritize
small-scaleexperimentationwithalean,internal
start-upstyleapproach.Inconjunctionwithongoing
physicalproductinnovation,manufacturerswillwant
toinvestinteamstoexploretheinternalandexternal
infrastructureandcapabilitiesneededtosupportan
operatingmodelforanoffering’sfulllifecycle.This
approachcanbeparticularlybeneficialforevaluating
thetechnologyinfrastructurerequiredforapotential
newbusinessmodel.Byusingfocused,leanteams,
manufacturerscanleverageagilesprintstofurther
definecapabilitiesandarchitecturalrequirementsasthe
transformationprogresses.
08
Howcanmanufacturersplaceinnovationattheheartoftransformation?
Chapter04
Identifyecosystempartnersto
addresscriticalcapabilitygaps
Giventhecomplexityoffactors,astructuredprocesstoassesspotentialcollaboratorsisvital.
Asmanufacturersinnovate,theywillhavetodecide
whethertheirlong-termstrategiesarebetterservedbyseekingecosystempartnersversusinternallydevelopingoracquiringnewcapabilities.Assessingtargetedvalue
poolsandkeydifferentiatorsofsuccesscanhelpinformthesedecisions.
Manufacturerswhosefutureofferingsarelikelytodependonthesecuresharingandanalysisofdataatscalewillwanttoconsiderpartneringwithtechnologyprovidersasamoreefficientpathtomarket.However,thefactorstoconsiderwhenchoosingamission-criticalpartnercanbeextensive,
particularlygiventhehighcostofpotentialfailure.Legacymanufacturerscanbenefitfromastructuredprocesstoweighthebenefitsofvariouscollaborators.
Manufacturersexploringbusinessmodelinnovation
mayalsofindaneedforecosystempartnersoutside
ofthetechnologysector.Forexample,futuremobility
businessmodelsmayinvolveclosecollaborationamongvehicleOEM,energy,infrastructureandinsurance
firms.Whenframingnewrelationshipswithpotential
commercialpartners,manufacturingleadersshouldtakeanactiveroleindefiningtheirorganization’spositioningandcontributionssothatthepartnership’svalueis
distributedequitably.
09
Howcanmanufacturersplaceinnovationattheheartoftransformation?
1
Operations:
5
Chapter05
Keyquestionsfor
manufacturers
consideringreinvention
Answersmayhelptoaddresscriticalgaps.
Theurgencyaroundtransformationhasescalatedas
manufacturersgrapplewithmulti-faceteddisruptions.Reactive,
short-termfocusedresponseslimitthevisionforenterprise-
widetransformation.Whenthinkingabouttherightapproach,
manufacturersshouldconsiderthefollowingquestions:
Productandserviceinnovation:Howdoweevolve
ourproductportfoliotocreatedynamicproducts
andservicesthataddresscustomerdemands
forsmarterandmoreconnectedfeatures,
customization,andsafety/security?
Customerexperience:HowdoesashiftfromB2BtoB2CorD2Cimpacthowweoperatetoday?
2
3
a.Howcanweleverageemergingtechnologiesto
future-proofoursupplychain?
b.Howdowedesignourfuturemanufacturing
capabilitiesasacompetitivedifferentiator?
Workforceandtalent:Howcanweadvanceinnovation
4
asacorecapabilitythroughhiring,developing,
training,andincentivizingouremployees?
Businessmodelinnovation:Howdoweinnovateto
drivethecorebusinesstopeakprofitabilitywhile
simultaneouslyincubatingnewgrowthengines?
Answerstothesequestionsmayhelpleadersaddressstrategic
oroperationalgaps.Withaclearvisionoftheirorganization’s
futureambitionsinmind,andastrongstrategyforinnovation-
focusedtransformation,leaderscanpositiontheirorganizations
toaccelerategrowthandleapfrogtheircompetition.
10
Howcanmanufacturersplaceinnovationattheheartoftransformation?
11
Howcanmanufacturersplaceinnovationattheheartoftransformation?
Summary
Arangeofdisruptiveforceshaveshiftedoperational
priorities.Legacymanufacturersurgentlyneeda
betterwayforward.Aninnovation-ledapproach
thatincubatesfutureopportunitieswhileoptimizing
currentproductsandoperationscanprovidevalue-
drivensolutionsfortheshorttermandlongterm.
EY|Buildingabetterworkingworld
EYexiststobuildabetterworkingworld,
helpingtocreatelong-termvalueforclients,
peopleandsocietyandbuildtrustinthecapitalmarkets.
Enabledbydataandtechnology,diverseEYteamsinover150countriesprovidetrust
throughassuranceandhelpclientsgrow,transformandoperate.
Workingacrossassurance,consulting,law,
strategy,taxandtransactions,EYteamsaskbetterquestionstofindnewanswersforthecomplexissuesfacingourworldtoday.
AboutEY’sGlobalAdvancedManufacturing&MobilitySector
Urbanization,changingconsumerexpectationsandemergingdigitaltechnologiesarereshapingwhat’spossible,fromthe
productionanddistributionofgoodstothetransportationofpeople.Tosucceedinthisnewworldofmobilityandsmart
manufacturing,incumbentsmusttransformthemselvesat
unprecedentedspeed—tothinklikeaninnovativestart-up,tap
intonewtalentandengagethecustomer.Withexperienceacrossthevaluechainandkeytechnologyalliances,ourteamsshow
clientshowtocreateefficienciesnowwhileadoptingdigitizationandoptionalityforlong-termgrowth.Automotive,transportation,aerospace,defense,chemicalsandindustrialproductscompaniescandrawonthestrengthofournetworkofcross-industryplayersandputourdiverserangeofapproachestousetodaytoequip
theirbusinessesfortomorrow.
EYreferstotheglobalorganization,andmayrefertooneor
more,ofthememberfirmsofErnst&YoungGlobalLimited,eachofwhic
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