鑄造調(diào)機(jī)標(biāo)準(zhǔn)化操作教程

鑄造調(diào)機(jī)標(biāo)準(zhǔn)化操作教程CourseoncastingmachineadjustmentOperationstandardization規(guī)范調(diào)機(jī)步驟，控制調(diào)機(jī)廢品數(shù)量。Regulatethestepsofmachineadjustmentandcontrolwastenumberduringmachineadjustment.勞保鞋：防止砸傷Protectiveshoes:incaseofcrushing勞保手套：防止劃傷Protectivegloves:incaseofscratching鑄造工藝卡Castingprocesscard6mm內(nèi)六角扳手6mminternalhexwrench4.1鑄造輪型工藝參數(shù)輸入；4.1Inputtheprocessparameterofthewheeltype地點(diǎn)：熱工中控室。Place:centralcontrolroom在規(guī)定位置取出“鑄造工藝卡”Takeoutthe“CastingProcessCard”fromtherequiredplace打開(kāi)電腦中控控制界面OpentheCentralControlScreen點(diǎn)擊“F1”按鈕，系統(tǒng)登錄菜單輸入“用戶名”及“密碼”Click“F1”buttonandinput“UserName”and“Password”點(diǎn)擊“enter”按鈕進(jìn)入“低壓鑄造機(jī)中央控制系統(tǒng)”Click“Enter”buttontoenter“CentralControlSystemofLowPressureCastingMachine”鼠標(biāo)點(diǎn)擊“A6”,“選擇”變位紅色Click“A6”,while“Choose”becomingred配方庫(kù)選擇輪型模具號(hào)Choosemouldnumberofthewheeltypefromdatabase鼠標(biāo)點(diǎn)擊“輸入”Click“Input”鼠標(biāo)點(diǎn)擊“A6”,“選擇”，紅色去Click“A6”whiletheredremovingfrom“Choose”鼠標(biāo)點(diǎn)擊“A-6”，進(jìn)入?yún)?shù)界面Click“A_6”toentertheParameterScreen鼠標(biāo)點(diǎn)擊“鑄造參數(shù)設(shè)定”，參照“鑄造工藝卡”檢查工藝Click“CastingParameterSet-up”.Checktheprocessaccordingto“CastingProcessCard”鼠標(biāo)點(diǎn)擊“冷卻參數(shù)設(shè)定（一）”Click“CoolingParameterSet-up（一）參照“鑄造工藝卡”檢查工藝Checktheprocessaccordingto“CastingProcessCard”鼠標(biāo)點(diǎn)擊“冷卻參數(shù)設(shè)定（二）”Click“CoolingParameterSet-up（二）參照“鑄造工藝卡”檢查工藝Checktheprocessaccordingto“CastingProcessCard”鼠標(biāo)點(diǎn)擊“冷卻參數(shù)設(shè)定（三）”Click“CoolingParameterSet-up（二）參照“鑄造工藝卡”檢查工藝Checktheprocessaccordingto“CastingProcessCard”鼠標(biāo)點(diǎn)擊“控制參數(shù)設(shè)定”Click“ControlParameterSet-up”更改“冷卻通道時(shí)間正負(fù)差”為30Change“CoolingPassageTimePlusandMinus”into30鼠標(biāo)點(diǎn)擊“A-6”紅色部分，紅色消除，參數(shù)檢查完畢Click“A6”redpart.Theparametercheckiscompleteuntiltheredremoves4.2鑄造機(jī)臺(tái)操作；4.2Diecastingmachineoperation地點(diǎn)：壓鑄機(jī)臺(tái)鑄造操作面板。Place:operationpanelofdiecastingmachine點(diǎn)擊操作面板“K2”按鈕Click“K2”buttononoperationpanel在彈出菜單輸入“用戶名”及“密碼”Input“UserName”and“Password”onthepop-upmenu.點(diǎn)擊“enter”進(jìn)入操作系統(tǒng)Click“enter”toentertheoperationsystem點(diǎn)擊操作面板“K2”，參照“鑄造工藝卡”檢查工藝Click“K2”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”點(diǎn)擊操作面板“K3”，參照“鑄造工藝卡”檢查工藝Click“K3”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”點(diǎn)擊操作面板“K4”，參照“鑄造工藝卡”檢查工藝Click“K4”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”點(diǎn)擊操作面板“K5”，參照“鑄造工藝卡”檢查工藝Click“K5”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”檢查完畢后，點(diǎn)擊“K1”恢復(fù)主界面Click“K1”buttontoreturntomaininterfaceaftercheck4.3模具上機(jī)裝配及確認(rèn)4.3Mouldassemblyandconfirmation地點(diǎn)：壓鑄機(jī)臺(tái)鑄造操作面板Place:operationpanelofdiecastingmachine具體見(jiàn)“模具上機(jī)操作教程”“Courseonmouldassemblyoperation”fordetailedinformation.參照“鑄造工藝卡”檢查輪型模具號(hào)Checkthewheelmouldaccordingto“CastingProcessCard”參照“鑄造工藝卡”檢查冷卻通道連接Checktheconnectionofthecoolingtubeaccordingto“CastingProcessCard”4.4邊摸限位調(diào)整Sidecoreswitchadjustment地點(diǎn)：壓鑄機(jī)臺(tái)鑄造操作面板。Place:operationpanelofdiecastingmachine壓鑄機(jī)操作模式，更改到“手動(dòng)”Changethattheoperationmodeofdiecastingmachineinto“manualcontrol”點(diǎn)擊“邊模關(guān)”控制按鈕，壓緊邊模Press“CoreReturn”controlbuttontoimpactthesidecores點(diǎn)擊“邊模開(kāi)”控制按鈕，打開(kāi)邊模Press“CoreForward”controlbuttontoforwardthesidecores要求：邊模打開(kāi)距離一致；毛坯出模時(shí)不得與邊模干涉Requirements:thesamedistanceisrequiredbetweeneverysidecore.Thefinishedcastshallnotbestuckinthesidecores.調(diào)整四個(gè)邊模外限位，限位燈亮合格Adjustthefoursidecoreswitchestomakesuretheswitchlightsareon4.5臺(tái)板限位調(diào)整；Platformswitchadjustment地點(diǎn)：壓鑄機(jī)臺(tái)鑄造操作面板。Place:operationpanelofdiecastingmachine確認(rèn)壓鑄機(jī)操作模式為“手動(dòng)”Confirmthattheoperationmodeofdiecastingmachineis“manualcontrol”雙手啟動(dòng)操作盤(pán)兩邊按鈕，壓鑄機(jī)臺(tái)板下移至模具壓緊Pressthe2buttonsbesidetheoperationpanelwithhands.Theplatformofthediecastingmachinedecreasesuntilitcloselyimpactthemould點(diǎn)擊操作面板“K7”按鈕Click“K7”buttononoperationpanel打開(kāi)“移動(dòng)臺(tái)版工作點(diǎn)位置設(shè)定”界面Opentheinterfaceof“OperationPositionSetofPlatform”點(diǎn)擊操作面板“K12”按鈕，設(shè)定“臺(tái)板下位”Click“K12”buttononoperationpanelandset“PlatformDecrease”壓鑄機(jī)操作模式，更改到“半自動(dòng)”，點(diǎn)擊“壓鑄機(jī)復(fù)位”Changethattheoperationmodeofdiecastingmachineinto“semi-automatic”andpress“DieCastingMachineReset”button.點(diǎn)擊壓鑄機(jī)臺(tái)板上升按鈕，至臺(tái)板升降高度2/3左右PressPlatformRisebuttonuntilitrisetothe2/3oftheheight壓鑄機(jī)操作模式，更改為“手動(dòng)”Changethattheoperationmodeofdiecastingmachineinto“manualcontrol”點(diǎn)擊“托盤(pán)進(jìn)”按鈕，限位燈亮Press“RackIn”buttonandtheSwitchlightison檢查托盤(pán)最高點(diǎn)距離定模最低點(diǎn)50—60mm處Checkthatthehighestpointoftherackshallbe50-60mmbelowthelowestpointofthefixedmould點(diǎn)擊操作面板“K11”按鈕，設(shè)定“臺(tái)板中位”Click“K11”buttononoperationpanelandset“Platforminthemiddle”點(diǎn)擊“托盤(pán)出”按鈕，限位燈亮Press“RackOut”buttonandtheSwitchlightison確認(rèn)壓鑄機(jī)操作模式為“手動(dòng)”，點(diǎn)擊“壓鑄機(jī)復(fù)位”Confirmthattheoperationmodeofdiecastingmachineis“manualcontrol”andpress“DieCastingMachineReset”點(diǎn)擊壓鑄機(jī)臺(tái)板上升按鈕，至臺(tái)板最高度PresstheRisebuttonoftheplatformuntilitreachesthehighest點(diǎn)擊操作面板“K10”按鈕，設(shè)定“臺(tái)板上位”，限位燈亮Click“K10”buttononoperationpaneltoset“PlatformRise”andtheSwitchlightison4.6模具補(bǔ)噴涂料；Mouldrespray地點(diǎn)：壓鑄機(jī)臺(tái)鑄造操作面板。Place:operationpanelofdiecastingmachine型腔噴吹，依照“從上至下、先頂模Blowthecavityaccordingtotheprincipleof“topdown,topcorefirst,再邊模、最后底?！钡脑瓌t進(jìn)行thensidecoreandbottomcorelast”模具補(bǔ)噴涂料，依照“模具上機(jī)補(bǔ)噴涂料操作教程”執(zhí)行Respraythemouldaccordingto“Courseonmouldresprayoperation”.確認(rèn)壓鑄機(jī)操作模式為“手動(dòng)”Confirmthattheoperationmodeofdiecastingmachineis“manualcontrol”點(diǎn)擊“邊模開(kāi)合”按鈕，3—4次Press“OpenandClosethesidecore”buttonfor3-4times.確認(rèn)邊模開(kāi)合順利，無(wú)卡、頓等現(xiàn)象Confirmthesidecoressmoothopenandclose.Nostuckproblems.4.7調(diào)機(jī)操作；Machineadjustmentoperation地點(diǎn)：壓鑄機(jī)臺(tái)鑄造操作面板。Place:operationpanelofdiecastingmachine調(diào)整壓鑄機(jī)操作模式為“半自動(dòng)”Adjusttheoperationmodeofdiecastingmachineinto“semi-automatic”打開(kāi)邊模，至“邊模開(kāi)”燈亮Openthesidecoresuntilthe“SideCoreOpen”lightison調(diào)整壓鑄機(jī)操作模式為“自動(dòng)”，自動(dòng)生產(chǎn)模式燈亮Adjusttheoperationmodeofdiecastingmachineinto“automatic”untilthelightison點(diǎn)擊“壓鑄機(jī)復(fù)位”按鈕Press“DieCastingMachineReset”button壓鑄機(jī)啟動(dòng)生產(chǎn)，開(kāi)始生產(chǎn)第一件毛坯Thefirstcastbeginstobeproduced.點(diǎn)擊操作面板“K2”按鈕Click“K2”buttononoperationpanel.輸入“用戶”及“密碼”，點(diǎn)擊“enter”進(jìn)入操作系統(tǒng)Input“UserName”and“Password”andclick“Enter”toentertheoperationsystem點(diǎn)擊操作面板“K2”，進(jìn)入“鑄造參數(shù)設(shè)定”界面Click“K2”buttononoperationpaneltoenter“CastingParameterSet-up”interface.更改保壓段時(shí)間為“20”Changetheholdingpressuretimeinto“20”點(diǎn)擊“K1”進(jìn)入初始操作界面Click“K1”buttontoentertheinitialinterface.注：在“沖型”和“增壓”階段人員不得脫崗Attention:Leavingthepostisforbiddenin“moulding”and“pressurefeed”time第一件毛坯生產(chǎn)完畢，自動(dòng)取出，檢查型腔“邊模夾鋁”情況Takeoutthefirstproducedcastautomaticallyandcheckthecavityifthereisaluminum-inclusioninsidecores.點(diǎn)擊“壓鑄機(jī)復(fù)位”按鈕，生產(chǎn)第二件毛坯Press“DieCastingMachineReset”buttontoproducethesecondcast.第一件毛坯外觀檢查——內(nèi)輪緣沖型不全，報(bào)廢Appearanceinspectionofthefirstcast—scrapbecauseofincompletemouldingintheinnerflange.點(diǎn)擊操作面板“K2”，進(jìn)入“鑄造參數(shù)設(shè)定”界面Click“K2”buttononoperationpaneltoenter“CastingParameterSet-up”interface.更改保壓段時(shí)間為“150”Changetheholdingpressuretimeinto“150”點(diǎn)擊“K1”，進(jìn)入初始操作界面Click“K1”buttontoentertheinitialinterface.注：在“沖型”和“增壓”階段人員不得脫崗Attention:Leavingthepostisforbiddenin“moulding”and“pressurefeed”time第二件毛坯生產(chǎn)完畢，自動(dòng)取出，檢查型腔“邊模夾鋁”情況Takeoutthesecondproducedcastautomaticallyandcheckthecavityifthereisaluminum-inclusioninsidecores.放網(wǎng)Putthescreenintothebottomcore.點(diǎn)擊“壓鑄機(jī)復(fù)位”按鈕，開(kāi)始生產(chǎn)第三件毛坯Press“DieCastingMachineReset”buttontoproducethethirdcast.第二件毛坯外觀檢查——內(nèi)輪緣沖型不全，報(bào)廢Appearanceinspectionofthesecondcast—scrapbecauseofincompletemouldingintheinnerflange.點(diǎn)擊操作面板“K2”，進(jìn)入“鑄造參數(shù)設(shè)定”界面Click“K2”buttononoperationpaneltoenter“CastingParameterSet-up”interface.更改保壓段時(shí)間為“220”Changetheholdingpressuretimeinto“220”點(diǎn)擊“K1”，進(jìn)入初始操作界面Click“K1”buttontoentertheinitialinterface.注：在“沖型”和“增壓”階段人員不得脫崗Attention:Leavingthepostisforbiddenin“moulding”and“pressurefeed”time依照“鑄造工藝卡片”調(diào)整冷卻流量Adjustthecoolingflowaccordingto“CastingProcessCard”第三件毛坯生產(chǎn)完畢，自動(dòng)取出，檢查型腔“邊模夾鋁”情況Takeoutthethirdproducedcastautomaticallyandcheckthecavitytoseeifthereisaluminum-inclusioninsidecores.放網(wǎng)Putthescreenintothebottomcore.點(diǎn)擊“壓鑄機(jī)復(fù)位”按鈕Press“DieCastingMachineReset”button.壓鑄機(jī)啟動(dòng)生產(chǎn)，開(kāi)始生產(chǎn)第四件毛坯Startthediecastingmachinetoproducethefourthcast.檢查第三件毛坯外觀（內(nèi)輪緣、法蘭、正面）情況Inspecttheinnerflange,mountingsurfaceandfrontareasofthethirdcast.外觀不合格廢品集中存放Pileupnon-conformingproductsseparately.第四件毛坯生產(chǎn)完畢，自動(dòng)取出，檢查型腔“邊模夾鋁”情況Takeoutthefourthproducedcastautomaticallyandcheckthecavitytoseeifthereisaluminum-inclusioninsidecores.放網(wǎng)Putthescreenintothebottomcore.點(diǎn)擊“壓鑄機(jī)復(fù)位”按鈕Press“DieCastingMachineReset”button.壓鑄機(jī)啟動(dòng)生產(chǎn)，開(kāi)始生產(chǎn)第五件毛坯Startthediecastingmachinetoproducethefifthcast.檢查第四件毛坯外觀（內(nèi)輪緣、法蘭）情況Inspecttheinnerflangeandmo