Product Monitoring產(chǎn)品監(jiān)視與測量程序(中英文)

1、批準：審核：作成：Change H變更疋listory錄Revision版本Effective Date 生效日期Originator 編寫人Reasons for Change 修改原因1.02018-1-1Origin revision2.02021-4-30Update 7.1.1 and 7.1.2 incoming inspection defined method; sample and frequency1.0 PURPOSE 目的The procedure defines the quality inspection and control process to ensure

2、the quality of products meets the requirements of customer.定義產(chǎn)品的檢驗和控制流程，以保證產(chǎn)品質(zhì)量符合客戶要求。2.0SCOPE 范圍Apply to in comi ng in specti on, process in spectio n, and final in specti on and outgoi ng in specti on, as well as process control.適用于來料檢驗，過程檢驗，入庫檢驗和出貨檢驗，以及過程控制。3.0 DEFINITIONS 定義無4.0REFERENCE DOCUMEN

3、TS 參考文件PD-S6-01 Nonconforming products Control Procedure 不合格品控制程序50 RECORDS記錄FN-QA-001 Incoming Inspection Record 進料檢驗記錄表FN-QA-002 Process Inspection Record 制程巡檢記錄表FN-QA-003 Final/Shipping audit inspection record 出貨檢驗記錄表FN-QA-004 FN-QA-004 Non-conforming Products Disposal Form 不良品處理單6.0 RESPONSIBILI

4、TY 職責(zé)Quality departme nt take charge of in comi ng, process and shipment checki ng.質(zhì)量部負責(zé)來料檢驗、過程檢驗和出貨檢驗。7.0 PROCESS 流程In comi ng in specti on 來料檢驗 Out-Sourcing parts implemented incoming inspection after PSW approval, before PSWapproval, Any sample inspection must be fill in test request form FN-QA-0

5、23 to quality. And also need provide drawing which dimension need inspection together with the form. Measuring Engineer arrange dimension inspection according the Test request and feedback the result to requestor外購零件在PPAP批準后執(zhí)行進料檢驗，按照以下流程操作；PPAP批準前的樣件如需檢 測，需求者填寫測試申請單給質(zhì)量部門，同時需要定義需要檢測的尺寸。測量工程師按照測 試申請的要

6、求安排測量。測試完成后將測量結(jié)果反饋給申請人！QA/PM defines incoming inspection items according the Special characteristic and comp orients PFMEA, all comp orients cavity must be in eluded in in comi ng sampli ng, and 1 pcs at least for each cavity.質(zhì)量、項目參照產(chǎn)品的特殊特性和供應(yīng)商的PFMEA來定義來料檢驗項目。進料抽樣需包含 所有模穴，每個模穴至少1件When receive materi

7、al, WH delivers the good receiving slip to QI. 倉庫接收來料后，將收貨單給質(zhì)量檢驗員。For un-exemption materials, QI inspectors sample based on SIP and inspect parts following QI in spectio n Wl, and make record in FN-QA-001 vln comi ng Inspecti on Record. The record could be 5 pcs at most.檢驗的材料，質(zhì)量檢驗員按SIP標準抽檢零件，按來料檢驗規(guī)范

8、或作業(yè)指導(dǎo)書進行檢驗，記 錄FN-QA-001進料檢驗記錄表,最多記錄5個數(shù)據(jù)。If parts are accepted, inspector paste green label on the materials and inform WH to move to stock.如果合格，質(zhì)量檢驗員貼上綠色合格標簽，并通知倉庫入庫。If they find the non-conforming parts and inform supplier quality engin eer to con firm. QI release FN-QA-004 vNon-conforining Product

9、s Disposal Form and paste non- conforming labels, then inform planning engineer and moves the materials to the nonconforming area.如果發(fā)現(xiàn)不合格，通知供應(yīng)商質(zhì)量工程師確認，質(zhì)量檢驗員貼不合格品標簽，發(fā)出FN- QA-004不良品處理單，質(zhì)量工程師判定退貨，質(zhì)量檢驗員通知物流，將不良品移至 不良品區(qū)域。If the nonconforming is severe (A. Critical parts (refer to PPAP); B. repeatable def

10、ect; C. The lot is large, quality engineer will ask supplier to provide 8D report. If necessary, purchasing engineer shall push supplier to improve.如果問題嚴重(APPAP中定義的重要零件；B.問題重復(fù)發(fā)生；C.單批數(shù)量大)，質(zhì)量工程師 要求供應(yīng)商回復(fù)8D報告。需要時，采購人員協(xié)助質(zhì)量工程師推動供應(yīng)商改善。Quality dept, can change the sample plan according to suppliers quality

11、performanee. 質(zhì)量部可根據(jù)供應(yīng)商質(zhì)量表現(xiàn)調(diào)整抽樣計劃。7.2Process Inspection 過程檢驗QI Inspectors check the first piece and last piece and make the record FN-QA- 002 according to the control plan and inspection instruction. 質(zhì)量檢驗員根據(jù)相應(yīng)的控制計劃和檢驗指導(dǎo)書，對零件做首件和末件檢查，并填寫記錄FN- QA-002制程巡檢記錄表。QI Inspector check process characteristics an

12、d makes the record FN-QA-002 .生產(chǎn)過程中，質(zhì)量檢驗員根據(jù)相應(yīng)的控制計劃和檢驗指導(dǎo)書，對制造過程進行檢查，對產(chǎn)品 進行抽檢，并填寫記錄FN-QA-002制程巡檢記錄表。If customer has special requirements, please follow customers requirements. 如果客戶有特殊要求的，按客戶要求執(zhí)行。If abnormal thing happened in production, such as equipment or tooling fail, shall validate the products ma

13、de before and the first piece. Quality engineer decide whether to stop production or not.生產(chǎn)過程中發(fā)生異常，如設(shè)備、模具等發(fā)生故障，停機維修后需確認停機前產(chǎn)品，并重新確 認首件后開始生產(chǎn)。質(zhì)量工程師視情況決定是否停線。7.3Outgoing Inspection 出貨檢驗QI Inspectors do the outgoing inspection and make the record FN-QA-003 according to the control plan and inspection ins

14、truction, and record 5 pcs at most.質(zhì)量檢驗員根據(jù)相應(yīng)的控制計劃和檢驗指導(dǎo)書，對成品進行出貨檢驗，并填寫FN-QA-003 出貨檢驗記錄表；記錄最多填寫5個數(shù)據(jù)。7.4Nonconformity Control 不合格品處理If operators or inspectors find the nonconforming product, please follow TS-404 to han die.生產(chǎn)線員工或檢驗員發(fā)現(xiàn)不合格品，按照PD-S6-01不合格品控制程序執(zhí)行。7.5Quality dept, summarizes the quality per

15、formanee monthly, and collects discussing for the significant quality issue and the top issue over the target.質(zhì)量部每月匯總質(zhì)量狀況，針對超標問題及重大質(zhì)量問題進行分析，結(jié)合過程檢查、入庫檢查和出 貨檢查結(jié)果，按產(chǎn)品系列對超標不良及重大質(zhì)量問題召集會議。7.6The reports and record shall be kept for three years.相關(guān)報告和記錄保存3年。8 FLOW CHART 流程圖The Flow Chart for Incoming inspection 來料檢驗的流程圖Record記錄表Responsibility責(zé)任人FlowChart流程圖Warehouse倉