PCB工序產(chǎn)能工序明細

1、xxxxxxxxxxxx電電子子工工序序產(chǎn)產(chǎn)能能工工藝藝定定額額工序設 備型 號平均單枚面積M2（目前）生產(chǎn)效率（枚/MIN)平均單枚面積M2（目標1）生產(chǎn)效率（枚/MIN)平均單枚面積M2（目標2）生產(chǎn)效率（枚/MIN)單位及說明設備數(shù)量日有效工作時間min說 明日產(chǎn)能（目前）M2日產(chǎn)能（目標1）M2日產(chǎn)能（目標2）M2合計月有效工作天數(shù)說 明月產(chǎn)能（目前）M2月產(chǎn)能（目標1）M2月產(chǎn)能（目標2）M2合計開料整料烘箱臺灣志圣SCMO-8WS0.162.80.22.80.252.8以板厚1.6MM,周期240MIN/次(800枚/箱）11280烘箱升溫、降溫：20MIN/次，計160MIN57

2、3.44716.889630滿 產(chǎn)17203.22150426880整料烘箱寧波0.165.40.25.40.255.4以板厚1.6MM,周期240MIN/次(1500枚/箱）11280烘箱升溫、降溫：20MIN/次，計160MIN1105.921382.4172830滿 產(chǎn)(老烘箱目前基本閑置狀態(tài))33177.64147251840倒角機臺灣捷惠JH-1700.1612.50.212.50.2512.5板厚1.6MM ，20枚/疊(倒四邊）11350吃飯時間90MIN270033754218.7530滿 產(chǎn)81000101250126562.5剪板機1300MM/0.01mm1臺0.162.

3、50.22.50.252.5裁切兩邊，0.6MIN/刀，2.5枚/MIN21350吃飯時間90MIN108013501687.529月保養(yǎng)313203915048937.5剪板機1300MM0.162.50.22.50.252.5裁切兩邊，0.6MIN/刀，2.5枚/MIN21350吃飯時間90MIN108013501687.529月保養(yǎng)313203915048937.5修邊機日本莊田0.166.20.25.60.255.16M/MIN速度 (修兩次）11350吃飯時間90MIN1339.215121721.2529月保養(yǎng)38836.84384849916.25修邊機騰龍0.151.60.21

4、.40.251.33M/MIN速度 (修四次）11350吃飯時間90MIN324378438.7529月保養(yǎng)93961096212723.75修邊機臺灣捷惠0.1MM0.1630.230.2533 枚/MIN11350吃飯時間90MIN6488101012.529月保養(yǎng)187922349029362.5內(nèi)層貼膜前處理香港宇宙0.165.40.24.90.254.5速度按2.6M/MIN計算11200主要考量與壓膜機速度匹配問題1036.81176135028保養(yǎng)加轉(zhuǎn)班29030.43292837800自動貼膜機日本HAKUTO0.165.20.24.70.254.3速度按2.5M/MIN計算1

5、1150主要考量換型號次數(shù)較多956.810811236.2528保養(yǎng)加轉(zhuǎn)班26790.43026834615曝光機5KW日本ORC0.1620.220.25241200主要考量抽檢/首枚等待時間15361920240028保養(yǎng)加轉(zhuǎn)班430085376067200內(nèi)層蝕刻線臺灣亞智（藍盾大修)/設備閑置1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!DES香港宇宙3m/min0.165.80.25.20.254.8速度按2.8M/MIN計算11260每班保養(yǎng)45MIN,主要考量抽檢等待時間1169.281310.4151228保養(yǎng)加轉(zhuǎn)班 32739.8

6、436691.242336CCD/AOICCD標靶機臺灣竟輝0.1620.220.252鉆多層板內(nèi)層孔: 4孔/枚11350首板調(diào)試及吃飯時間43254067529保養(yǎng)加轉(zhuǎn)班125281566019575CCD標靶機臺灣竟輝0.1620.220.252鉆多層板內(nèi)層孔: 4孔/枚11350首板調(diào)試及吃飯時間43254067529保養(yǎng)加轉(zhuǎn)班125281566019575AOI(國產(chǎn))恒達0.160.870.20.870.250.87每枚有2面檢驗11140更換品種用時180min/天158.688198.36247.9528保養(yǎng)加轉(zhuǎn)班 4443.2645554.086942.6AOI(進口)以色列

7、康代Orion828 0.161.250.21.250.251.25每枚有2面檢驗11140更換品種用時180min/天228285356.2528保養(yǎng)加轉(zhuǎn)班638479809975壓制半固化片剪板機1200MM0.1650.250.255300片/60MIN11260吃放90MIN,保養(yǎng)90MIN10081260157530滿 產(chǎn)302403780047250黑化線綠柱石翻新0.161.60.21.60.251.616枚/10MIN11260加藥水60MIN,換水30MIN，吃飯90MIN322.56403.250428半個月大保養(yǎng)一次9031.6811289.614112烘箱新州翻新0.1

8、610.210.25164枚/60MIN11440滿產(chǎn)230.428836028與黑化線同步生產(chǎn)6451.2806410080烘箱志圣0.1620.220.252128枚/60MIN11440滿產(chǎn)460.857672028與黑化線同步生產(chǎn)12902.41612820160真空箱上海實驗0.162.10.22.10.252.1平均一臺放置2000片,720MIN一周期,一天平均1.5周期71080720MIN一周期，一天平均1.5周期2540.163175.2396930滿 產(chǎn)76204.895256119070X-RAY標靶機日本精工MMX-8800.1620.220.252120枚/60MI

9、N11290上下班保養(yǎng)時間60MIN ,吃飯90MIN412.851664528半個月大保養(yǎng)一次11558.41444818060X-RAY標靶機日本精工MMX-8080.1610.210.25160枚/60MIN11290上下班保養(yǎng)時間60MIN ,吃飯90MIN206.4258322.528半個月大保養(yǎng)一次5779.272249030壓機活全(102熱+1冷）0.160.630.20.630.250.63175MIN/周期110枚/周期普通參數(shù)21440連續(xù)生產(chǎn)290.304362.88453.629半個月大保養(yǎng)一次8418.816 10523.5213154.4壓機BUKE(61熱+1冷

10、）0.160.210.20.210.250.21140MIN/周期30枚/周期普通參數(shù)11440連續(xù)生產(chǎn)48.38460.4875.629半個月大保養(yǎng)一次1403.1361753.922192.4壓機LAFA(62熱+1冷）0.160.390.20.390.250.39140MIN/周期54枚/周期普通參數(shù)21440連續(xù)生產(chǎn)179.712224.64280.829半個月大保養(yǎng)一次5211.6486514.568143.2鉆孔鉆機6軸大族0.160.320.20.320.250.323疊鉆，每CYCLE時間以57MIN,上下板3MIN/次，換型號 6個/天41254保養(yǎng)30MIN,換型號90MI

11、N,上下板66MIN256.8192 321.024401.2829月保養(yǎng)轉(zhuǎn)班 7447.7568 9309.69611637.12CCD/AOI鉆機6軸瑞士POSALUX 0.160.320.20.320.250.323疊鉆，每CYCLE時間以57MIN,上下板3MIN/次，換型號 6個/天11254保養(yǎng)30MIN,換型號90MIN,上下板66MIN64.204880.256100.3229月保養(yǎng)轉(zhuǎn)班 1861.9392 2327.4242909.28鉆機6軸臺灣恩德0.160.320.20.320.250.323疊鉆，每CYCLE時間以57MIN,上下板3MIN/次，換型號 6個/天112

12、54保養(yǎng)30MIN,換型號90MIN,上下板66MIN64.204880.256100.3229月保養(yǎng)轉(zhuǎn)班 1861.9392 2327.4242909.28鉆機6軸日立（達航翻新）0.160.250.20.250.250.253疊鉆，每CYCLE時間以57MIN,上下板3MIN/次，換型號 6個/天11254保養(yǎng)30MIN,換型號90MIN,上下板66MIN50.1662.778.37529月保養(yǎng)轉(zhuǎn)班1454.641818.32272.875鉆機5軸日立（達航翻新）0.160.250.20.250.250.253疊鉆，每CYCLE時間以57MIN,上下板3MIN/次，換型號 6個/天3125

13、4保養(yǎng)30MIN,換型號90MIN,上下板66MIN150.48188.1235.12529月保養(yǎng)轉(zhuǎn)班4363.925454.96818.625鉆機4軸瑞士POSALUX /設備精度差，目前生產(chǎn)程編、夾具等輔助材料3/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!鉆機2軸大族266/夾具、程編生產(chǎn)2/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!上PIN機東源0.1650.250.2553疊鉆，0.6MIN/次（上PIN)11350/108013501687.530/324004050050625上PIN機瑞士PO

14、SALUX 0.1640.240.2543疊鉆，0.75MIN/次（上PIN)11350/8641080135030/259203240040500板電垂直PTH臺灣喜泰0.164.660.24.140.254.14周期為9.66MIN,每掛籃40枚（寬度小于406mm可放三列，故目前按每掛籃45枚計）11440連續(xù)生產(chǎn)1073.664 1192.321490.426扣除保養(yǎng)4天27915.264 31000.3238750.4一銅臺灣喜泰0.165.30.24.660.254周期4.5MIN,單掛10枚11440連續(xù)生產(chǎn)1221.121342.08144026扣除保養(yǎng)4天31749.12 3

15、4894.0837440電鍍后烘干機深圳科耀0.167.60.26.90.256.3速度3.66M/MIN,板與板間隔40MM11230吃飯時間合計180MIN，保養(yǎng)30MIN1495.681697.41937.2526扣除保養(yǎng)4天38887.6844132.450368.5去毛刺機臺灣亞智（藍盾大修)0.166.20.25.60.255.1速度3.0M/MIN板子間隔50MM11050吃飯時間90MIN，保養(yǎng)60MIN，轉(zhuǎn)板/收板：240MIN1041.611761338.7526扣除保養(yǎng)4天27081.63057634807.5板面去毛刺機藍盾大修0.166.20.25.60.255.1速

16、度3.0M/MIN,板子間隔50MM11050吃飯時間90MIN，保養(yǎng)60MIN，轉(zhuǎn)板/收板：240MIN1041.611761338.7526扣除保養(yǎng)4天27081.63057634807.5鉆孔外層貼膜前處理香港宇宙0.165.40.24.90.254.5為和壓膜速度匹配，故速度按2.6M來計11200保養(yǎng)每班45MIN，主要計算壓膜換型號時間1036.81176135028保養(yǎng)加換班29030.43292837800前處理意大利IS（藍盾大修）/閑置1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!曝光機5KW臺灣志圣UVE-M500/閑置1臺、工

17、程使用1臺2/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!曝光機5KW日本ORC0.1620.220.252主要考慮與對位速度匹配21320保養(yǎng)按每班60MIN844.81056132028保養(yǎng)加換班23654.42956836960平行光曝光機臺灣志圣UVE-M5520.161.80.21.80.251.811320保養(yǎng)加待機時間每班60MIN380.16475.259428保養(yǎng)加轉(zhuǎn)班 10644.4813305.616632外層顯影機香港宇宙0.166.20.25.60.255.1按 3M/MIN速度11260保養(yǎng)按每班90MIN1249.9214

18、11.21606.528保養(yǎng)加換班 34997.7639513.644982外層顯影機香港宇宙0.165.60.250.254.6按速度2.7M計算11260保養(yǎng)按每班90MIN1128.961260144928保養(yǎng)加換班 31610.883528040572自動貼膜機日本HAKUTO0.165.20.24.70.254.3速度2.5M/MIN來計算11150保養(yǎng)每班45MIN，主要考量換膜時間956.810811236.2528保養(yǎng)加換班26790.43026834615自動貼膜機臺灣志圣0.165.80.25.20.254.8速度按2.8M/MIN計算11150保養(yǎng)每班45MIN，主要考量

19、換膜時間1067.21196138028保養(yǎng)加換班29881.63348838640手動貼膜機美國杜邦/主要用來作小量返工板，不計產(chǎn)能1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!圖電二銅臺灣喜泰0.164.360.23.810.253.27周期5分30秒11440連續(xù)生產(chǎn)1004.544 1097.281177.226扣除保養(yǎng)4天（月按30天）26118.144 28529.2830607.2電鍍小線綠柱石翻新/閑置1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!電鍍后烘干機深圳科耀/外形工序使用1/#VA

20、LUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!SES線香港宇宙3m/min0.166.20.25.60.255.1速度3M/MIN,板與板間隔40MM11290保養(yǎng)60MIN，吃飯90MIN，1279.681444.81644.7526扣除保養(yǎng)4天（月按30天）33271.6837564.842763.5綠油印刷前處理香港宇宙3m/min0.166.20.25.60.255.1速度以3.0M/MIN計算11350保養(yǎng)每班45MIN1339.215121721.2529保養(yǎng)加轉(zhuǎn)班38836.84384849916.25絲印機東遠AT-EW80P0.161.20.

21、21.20.251.221170吃飯90MIN,保養(yǎng)60MIN，調(diào)網(wǎng)時間120min449.28561.670229保養(yǎng)加轉(zhuǎn)班 13029.1216286.420358絲印機達震0.161.20.21.20.251.241170吃飯90MIN,保養(yǎng)40MIN，調(diào)網(wǎng)時間120min898.561123.2140429保養(yǎng)加轉(zhuǎn)班 26058.2432572.840716絲印機(堵孔型)臺灣東遠0.1620.220.2522890吃飯90MIN,保養(yǎng)40MIN，調(diào)網(wǎng)時間400min（按10個品種/天計）569.671289029保養(yǎng)加轉(zhuǎn)班16518.42064825810預烘烘箱 香港宇宙0.161

22、.360.21.360.251.36周期65MIN,88枚/箱次21280烘箱升溫、降溫：160MIN557.056696.32870.429保養(yǎng)加轉(zhuǎn)班 16154.624 20193.2825241.6預烘烘箱臺灣志圣無塵0.161.020.21.020.251.02周期65MIN,66枚/箱次31280烘箱升溫、降溫：160MIN626.688783.36979.229保養(yǎng)加轉(zhuǎn)班 18173.952 22717.4428396.8綠油曝光7KW曝光機臺灣志圣0.1620.220.25211290吃飯90MIN,保養(yǎng)60MIN412.851664529保養(yǎng)加轉(zhuǎn)班11971.214964187

23、057KW曝光機日本ORC0.1620.220.25231290吃飯90MIN,保養(yǎng)60MIN1238.41548193529保養(yǎng)加轉(zhuǎn)班35913.64489256115后固烘箱 臺灣志圣0.160.70.20.70.250.7周期220MIN,150枚/箱次51280烘箱進出板：160MIN716.8896112029保養(yǎng)加轉(zhuǎn)班20787.22598432480后固烘箱 新州翻新0.160.70.20.70.250.7周期220MIN,150枚/箱次11280烘箱進出板：160MIN143.36179.222429保養(yǎng)加轉(zhuǎn)班4157.445196.86496顯影線香港宇宙3m/min0.16

24、6.20.25.60.255.1速度： 3M/MIN11350吃飯90MIN1339.215121721.2529保養(yǎng)加轉(zhuǎn)班38836.84384849916.25表面處理熱風整平后處理聚晶3m/min0.166.20.25.60.255.1速度： 3M/MIN11140主要考慮與噴錫匹配問題1130.881276.81453.528保養(yǎng)轉(zhuǎn)班31664.6435750.440698熱風整平前處理聚晶3m/min0.166.20.25.60.255.1速度： 3M/MIN11140主要考慮與噴錫匹配問題1130.881276.81453.528保養(yǎng)轉(zhuǎn)班31664.6435750.440698噴錫

25、機臺灣上帥(大修）0.1640.240.25411140換型號待機時間及除銅729.6912114028保養(yǎng)轉(zhuǎn)班20428.82553631920純錫噴錫機臺灣上帥0.1640.240.25411140換型號待機時間及除銅729.6912114028保養(yǎng)轉(zhuǎn)班20428.82553631920防氧化線香港宇宙1.5m/min0.03220.03220.0322速度：1.5M/MIN，（150*200計）11320每班保養(yǎng)60MIN871.2871.2871.228保養(yǎng)加轉(zhuǎn)班24393.624393.624393.6綠油印刷外形銑機（4頭）臺灣恩德0.160.480.20.480.250.483疊

26、銑，25MIN/車,換型號6個41100換型號90MIN,保養(yǎng)30MIN,上下板220MIN337.92422.452829月保養(yǎng)及轉(zhuǎn)班9799.6812249.615312銑機（4頭）日立（達航翻新）0.160.450.20.450.250.453疊銑，25MIN/車,換型號6個31100換型號90MIN,保養(yǎng)30MIN,上下板220MIN237.6297371.2529月保養(yǎng)及轉(zhuǎn)班6890.4861310766.25銑機（4頭）大族0.160.450.20.450.250.453疊銑，25MIN/車,換型號6個11100換型號90MIN,保養(yǎng)30MIN,上下板220MIN79.299123

27、.7529月保養(yǎng)及轉(zhuǎn)班2296.828713588.75銑機（2頭）大族/1/目前生產(chǎn)程編等輔助工作#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!自動V-cut眾 思0.160.670.20.670.250.67每枚板以A面12刀，B面12刀計算，板長以600MM計（換面0.17MIN/次），速度以25M/MIN11350吃飯90MIN144.72180.9226.12529月保養(yǎng)及轉(zhuǎn)班4196.885246.16557.625自動V-cut臺灣英拓VCM-660PN0.160.80.20.80.250.8每枚板以A面12刀，B面12刀計算，板長以600MM計（換面0.17MIN/次），速度以25M/MIN11350吃飯90MIN172.821627029月保養(yǎng)及轉(zhuǎn)班5011.262647830V-cut機(手動)騰龍0.0330.0330.033手動V-CUT2次(A面與B面）11110吃飯90MIN,換型號4次，240MIN99.999.999.930滿產(chǎn)299729972997V-cut機(手動)忠征0.0330.0330.033手動V-CUT 2次（A