最新涂裝標(biāo)準(zhǔn)1.doc

JWG Coatings 13 01 2020 1 Revision All commnets LZ GUIDELINE FOR IMPLEMENTATION OF MSC 215 82 PERFORMANCE STANDARD FOR PROTECTIVE COATINGS FOR DEDICATED BALLAST TANKS IN ALL TYPES OF SHIPS AND DOUBLE SIDE SKIN SPACES OF BULK CARRIERS JWG Coatings 13 01 2020 2 Revision All commnets CONTENTS 1Preface 3 2Definitions 3 3Application SOLAS vs IACS 5 4General Principle for Inspection 7 5Qualifications 8 5 1Coating Inspectors 8 5 1 1PSPC Requirements 8 5 1 2Guidance 9 6Coatings 10 6 1Coating Systems 10 6 1 1PSPC Requirements 10 6 1 2Guidance 14 7Primary Surface Preparation PSP 16 7 1Blasting 16 7 1 1PSPC Requirements 16 7 1 2Guidance 17 7 1 3Records 17 7 2Shop Primer Application 17 7 2 1PSPC Requirements 17 7 2 2Guidance 18 7 2 3Records 18 8Assembly 19 8 1Steel Surface Preparation 19 8 1 1PSPC Requirements 19 8 1 2Guidance 19 8 1 3Record 19 8 2Secondary Surface Preparation SSP 20 8 2 1PSPC Requirements 20 8 2 2Guidance 22 8 2 3Records 23 8 3Coating 23 8 3 1PSPC Requirements 23 8 3 2Guidance 26 8 3 3Records 26 9Others 27 9 1Verification 27 9 1 1PSPC Requirements 27 9 1 2Guidance 29 9 2Inspection 31 9 2 1PSPC Requirements 31 9 2 2Guidance 31 9 3Annex 3 Dry Film Thickness Measurements 33 9 3 1PSPC Requirements 33 9 3 2Guidance 33 9 4Example Reporting Forms 35 JWG Coatings 13 01 2020 3 Revision All commnets 1 1PrefacePreface The purpose of this Guideline is to provide guidance for implementation of Performance Standard for Protective Coatings for dedicated seawater ballast tanks in all types of ships and double side skin spaces of bulk carriers hereinafter referred to as PSPC referred in the amendments to regulations II 1 3 2 and XII 6 of the International Convention for the Safety of Life at Sea SOLAS 1974 as amended adopted by resolution MSC 216 82 本指南旨在為進(jìn)行MSC 216 82 會議通過的SOLAS第 II 1 3 2和 XII 6 條修正案中所引入的PSPC所要求的執(zhí)行提供指導(dǎo) The terms used in this Guideline have the same meaning as those defined in PSPC 本指南中所引用的術(shù)語與 PSPC 中的定義相同 These guidelines are developed based on the current available and approved types of paints and it is recognised that new types of paint maybe developed in the future for which all these requirements may not be appropriate It is recognised in these guidelines but that any deviation from these requirements will be specific to the paint being approved and form part of the testing and approved process to confirm their compliance with the requirements of MSC 215 82 as amended 本指南是基于目前已被認(rèn)可的涂料系統(tǒng)所提出的 這些要求對于將來開發(fā)出的新型涂料系統(tǒng)可能并不適用 任何不是目前已被 認(rèn)可的涂料系統(tǒng)的其它涂料系統(tǒng) 需經(jīng)檢測試驗認(rèn)可 以證明該涂料系統(tǒng)符合 MSC 215 82 提出的要求 2 2DefinitionsDefinitions For the purpose of this Standard the following definitions apply 下列定義適用于本標(biāo)準(zhǔn) 2 1Ballast tanks are those as defined in the guidelines for the selection application and maintenance of corrosion preventions systems of dedicated seawater ballast tanks resolution A 798 19 and the Guidelines on the enhanced program of inspections during surveys of bulk carriers and oil tankers A 744 18 as amended 壓載艙 為 A 798 19 和 A 744 18 決議所定義的那些壓載艙 2 2Dew point is the temperature at which air is saturated with moisture 露點 為空氣所含潮氣飽和時的溫度 2 3DFT is dry film thickness DFT 為干膜厚度 2 4Dust is loose particle matter present on a surface prepared for painting arising from blast cleaning or other surface preparation processes or resulting from the action of the environment 灰塵為呈現(xiàn)在準(zhǔn)備涂漆表面上的松散的顆粒性物質(zhì) 是由于噴射清理或其他表面處理時產(chǎn)生的 或由于環(huán)境作用產(chǎn)生的 2 5Edge grinding is the treatment of edge before secondary surface preparation 邊緣打磨 系指二次表面處理前對邊緣的處理 2 6 GOOD condition is the condition with minor spot rusting as defined in resolution A 744 18 良好 狀況 系指 A 744 18 決議定義的有少量點銹的狀況 2 7Hard coating is a coating that chemically converts during its curing process or a non convertible air drying coating which may be used for maintenance purposes Can be either inorganic or organic 硬涂層系指在固化過程中發(fā)生化學(xué)變化的涂層或非化學(xué)變化 在空氣中干燥的涂層 硬涂層可用于維護(hù)目的 類型是無機(jī)的或 JWG Coatings 13 01 2020 4 Revision All commnets 有機(jī)的 2 8NDFT is the nominal dry film thickness 90 10 practice means that 90 of all thickness measurements shall be greater than or equal to NDFT and none of the remaining 10 measurements shall be below 0 9 x NDFT NDFT 為名義干膜厚度 90 10 規(guī)則的意義是指 所有測量點中 90 的點的測量值應(yīng)大于或等于 NDFT 余下 10 的點的測量值均 應(yīng)不小于 0 9 NDFT 2 9Primer coat is the first coat of the coating system applied in the shipyard after shop primer application 底漆 是指在鋼材預(yù)處理線涂裝車間底漆后 在船廠 按建造技術(shù)規(guī)格書 規(guī)定的涂層系統(tǒng)所涂裝的第一道涂層 2 10Shop primer is the prefabrication primer coating applied to steel plates often in automatic plants and before the first coat of a coating system 車間底漆 是指鋼材預(yù)處理時涂裝在鋼板表面的底漆 通常在自動化車間 即 鋼材預(yù)處理流水線 噴涂 在規(guī)定的涂層系 統(tǒng)的第一道涂層之前 即 2 9 項所定義的底漆之前 2 11Stripe coating is painting of edges welds hard to reach areas etc to ensure good paint adhesion and proper paint thickness in critical areas 預(yù)涂 是指對關(guān)鍵區(qū)域 如 邊緣 焊縫 不易噴涂區(qū)域等位置的預(yù)先涂裝 以保證這些區(qū)域良好的涂層附著力和合適的漆膜 厚度 2 12Target useful life is the target value in years of the durability for which the coating system is designed 目標(biāo)使用壽命 為涂層系統(tǒng)設(shè)計壽命的目標(biāo)值 以年計 2 13Technical Data Sheet is paint manufacturers Product Data Sheet which contains detailed technical instruction and information relevant to the coating and its application 技術(shù)規(guī)格書是涂料生產(chǎn)商的產(chǎn)品規(guī)格書 包含與涂料及其涂裝有關(guān)的詳細(xì)技術(shù)性說明和資料 JWG Coatings 13 01 2020 5 Revision All commnets 3 3ApplicationApplication SOLAS SOLAS vsvs IACS IACS The Performance Standard for Protective Coating PSPC made mandatory by SOLAS II 1 A 1 Reg 3 2 was adopted by the IMO Maritime Safety Committee MSC 82 in Istanbul 8 December 2006 PSPC 標(biāo)準(zhǔn)已在 2006 年 12 月 8 日 的 MSC82 次會議上通過 并引入 SOLAS 第 II 1 章 A 1 部分第 3 2 條要求強(qiáng)制執(zhí)行 ForFor SOLASSOLAS thethe datesdates ofof entryentry intointo forceforce are are SOLAS 強(qiáng)制生效時間 For ships of not less than 500 gross tonnage 適用于不小于 500 總噸的船舶 1 for which the building contract is placed on or after 1 July 2008 or 2008 年 7 月 1 日或以后簽訂建造合同的船舶 或 2 in the absence of a building contract the keels of which are laid or which are at a similar stage of construction on or after 1 January 2009 or 無建造合同 在 2009 年 1 月 1 日或以后鋪龍骨或處于類似建造階段的船舶 或 3 the delivery of which is on or after 1 July 2012 于 2012 年 7 月 1 日或以后交船的船舶 The coating application including steel surface preparation etc shall be in conjunction with 涂裝施工 包括鋼材表面處理等 應(yīng)滿足如下要求 CoatingCoating systemsystem approval approval 涂層系統(tǒng)的認(rèn)可 Statement of compliance or Type Approval issued by a third party 第三方提供的合格證明或型式認(rèn)可證書 CoatingCoating inspection inspection 涂裝檢驗涂裝檢驗 To be carried out by qualified coating inspectors certified to NACE Coating Inspection level 2 or FROSIO Inspector level III or equivalent during coating process to ensure compliance with the Standard Inspection results to be included in the Coating Technical File 為保證符合本標(biāo)準(zhǔn) 在涂層過程中下列事項應(yīng)由具有 NACE 檢查員 2 級或者 FROSIO 檢查員 III 級資格或同等資格的涂裝檢查人 員完成 檢查結(jié)果將包含在涂層技術(shù)文件中 Verification Verification 驗證驗證 To be carried out by the Administration or recognized organization consisting of 應(yīng)由主管機(jī)關(guān)或主管機(jī)關(guān)認(rèn)可的組織進(jìn)行下列各項工作 a reviewing the Coating Technical File JWG Coatings 13 01 2020 6 Revision All commnets 審核涂層技術(shù)文件 b checking the Technical Data Sheet and Coating system approval 核查技術(shù)規(guī)格書和涂層系統(tǒng)型式認(rèn)可證書 c checking the coating identification on representative containers 核查代表性包裝桶上的涂料標(biāo)識與技術(shù)規(guī)格書和符合證明或型式認(rèn)可證書標(biāo)識的涂料一致 d checking that the coating inspectors are qualified and check their reports 核查檢查員的資質(zhì)并核查檢查員關(guān)于表面處理和涂層的涂裝報告 e monitor implementation of the coating inspection requirements 監(jiān)督涂層檢查要求的執(zhí)行 ForFor IACSIACS thethe datesdates ofof entryentry intointo forceforce are are IACS 強(qiáng)制生效時間 For ships covered by the IACS Common Structural Rules CSR PSPC applies Ballast tanks of Double hull oil tankers with L 150 m and Ballast tanks of bulk carriers with L 90 m Double skin void spaces bulk carriers L 150m the standard was applied by IACS after adoption by MSC 82 on 8 December 2006 as decided by the IACS Council IACS 的共同規(guī)范中 要求 2006 年 12 月 8 日 之日及以后簽訂建造合同的船長為 90m 以上散貨船 150m 以上油船壓載水艙 和長 為 150 米以上的散貨船雙舷側(cè)處所 必須符合 IMO 的涂層標(biāo)準(zhǔn) For uniform handling of CSR until 1 July 2008 IACS has adopted a Procedural Requirement PR No 34 covering guidelines and procedures for IACS 發(fā)布了 PR No 34 程序要求 Type Approval of coatings 涂層系統(tǒng)型式認(rèn)可程序 Assessment of coating inspectors qualifications Administrations engagement in inspection procedure agreement Verification of application of the PSPC Review of Coating Technical File 檢驗員資格評估認(rèn)可程序 主管機(jī)關(guān)關(guān)于檢驗協(xié)議程序 驗證 PSPC 應(yīng)用情況程序 涂層技術(shù)文件審查程序 JWG Coatings 13 01 2020 7 Revision All commnets 4 4GeneralGeneral PrinciplePrinciple forfor InspectionInspection The objective of the coating inspection is to ensure that the required minimum level and quality of protective coatings by PSPC is adequately applied 涂層檢查的目的是保證保護(hù)涂層的質(zhì)量標(biāo)準(zhǔn)滿足 PSPC 的最低要求 It is recognized that in practice it is almost impossible to obtain a perfect coating that has no small imperfections even with the best execution of this standard Such perfect coating may only be possible under laboratory conditions With this in mind inspectors should have a common understanding of what is the acceptable minimum level of quality of protective coatings intended by the application of this standard 應(yīng)該清楚的是 實際的涂裝施工做到一點缺陷沒有是不可能的 應(yīng)是盡可能的實施該標(biāo)準(zhǔn) 完美的涂層僅可以在實 驗室條件下實現(xiàn) 基于此 檢驗員應(yīng)知道該標(biāo)準(zhǔn)在實施過程中的最低可接受標(biāo)準(zhǔn) 確保該標(biāo)準(zhǔn)的實施 For example the check points for DFT measurements for the judgment of 90 10 rule are clearly indicated in annex 3 of PSPC but this cannot guarantee that 90 10 rule is perfectly achieved for the entire surface The common understanding is that such a sampling method is enough for making the judgment and if the sample measurements do not satisfy the criteria additional spot checks should be taken for any area considered necessary by the coating inspector 例如 PSPC 標(biāo)準(zhǔn)附件 3 中已經(jīng)明確描述了 90 10 規(guī)則干膜厚度測量取點方法 但還不能保證 90 10 規(guī)則完全適應(yīng)全 部的表面 統(tǒng)一的理解是這種取樣方法已經(jīng)可以進(jìn)行判斷 如果有這種取樣測量方法不能滿足標(biāo)準(zhǔn)的要求的地方 檢查員可以 在認(rèn)為需要的區(qū)域增加測量點 Unless expressly provided otherwise in PSPC for example annex III and this Guideline inspection by sampling and statistical method should be adopted to the extent necessary for making practical judgment This means that the extent of inspection could vary depending on the quality control of shipyards to ensure that the required minimum level and quality is achieved 除了在 PSPC 標(biāo)準(zhǔn)和指南中已明確的部分外 可采用取樣檢測和統(tǒng)計的方法做出涂層質(zhì)量的判斷 這意味著檢查的程度是各式 各樣的 依靠船廠的質(zhì)量控制來保證達(dá)到 PSPC 標(biāo)準(zhǔn)要求的最低質(zhì)量標(biāo)準(zhǔn) JWG Coatings 13 01 2020 8 Revision All commnets 5 5QualificationsQualifications 資質(zhì) 5 15 1CoatingCoating InspectorsInspectors 涂層檢查人員 5 1 1PSPCPSPC RequirementsRequirements PSPCPSPC 要求要求 1 Basic requirements 3 3 GENERALGENERAL PRINCIPLESPRINCIPLES 3 2Inspection of surface preparation and coating processes shall be agreed upon between the shipowner the shipyard and the coating manufacturer and presented to the Administration for review The Administration may if it so requires participate in the agreement process Clear evidence of these inspections shall be reported and be included in the Coating Technical File CTF see paragraph 3 4 表面處理和涂裝過程的檢驗應(yīng)該由船東 船廠和涂料生產(chǎn)商達(dá)成一致 并提交給主管機(jī)關(guān)審查 如有要求 主 管機(jī)關(guān)可參與到協(xié)議過程中 應(yīng)報告這些檢驗的明確證據(jù)并包括在涂層技術(shù)文件中 CTF 見第 3 4 段 6 6 COATINGCOATING INSPECTIONINSPECTION REQUIREMENTSREQUIREMENTS 6 16 1 GeneralGeneral 6 1 1To ensure compliance with this Standard the following shall be carried out by the qualified coating inspectors certified to NACE Coating Inspector Level 2 FROSIO Inspector Level III or equivalent as verified by the Administration 為保證符合本標(biāo)準(zhǔn) 下列事項應(yīng)由具有 NACE 檢查員 2 級 FROSIO 檢查員 III 級資格或主管機(jī)關(guān)承認(rèn)的同等資 格的涂層檢查人員完成 6 1 2Coating inspectors shall inspect surface preparation and coating application during the coating process by carrying out as a minimum those inspection items identified in section 6 2 to ensure compliance with this Standard Emphasis shall be placed on initiation of each stage of surface preparation and coatings application as improper work is extremely difficult to correct later in the coating progress Representative structural members shall be non destructively examined for coating thickness The inspector shall verify that appropriate collective measures have been carried out 涂裝檢查人員應(yīng)檢查整個涂裝過程的表面處理和涂裝施工 做為最低要求 應(yīng)至少進(jìn)行第 6 2 節(jié)中的檢查項目 保證符合本標(biāo)準(zhǔn) 檢查重點應(yīng)放在表面處理和涂裝施工各階段的起始 因為不恰當(dāng)?shù)墓ぷ髟谝院蟮耐垦b過程中 很難糾正 應(yīng)采用非破壞性的方法檢查主要結(jié)構(gòu)件的涂層厚度 檢查員應(yīng)保證正確執(zhí)行全部的檢驗過程 6 1 3Results from the inspection shall be recorded by the inspector and shall be included in the CTF refer to annex 2 Example of Daily Log and Non conformity Report 應(yīng)由檢查人員記錄檢查結(jié)果 并應(yīng)放入 CTF 中 參考附錄 2 檢查日志和不符合報告的樣本 7 7 VERIFICATIONVERIFICATION REQUIREMENTSREQUIREMENTS 認(rèn)證條件 The following shall be carried out by the Administration prior to reviewing the Coating Technical File for the ship subject to this Performance Standard 1check that the Technical Data Sheet and Statement of Compliance or Type Approval Certificate comply with this Standard 核查技術(shù)規(guī)格書和符合證明或型式認(rèn)可證書符合本涂層性能標(biāo)準(zhǔn) 2check that the coating identification on representative containers is consistent with the coating identified in the Technical Data Sheet and Statement of Compliance or Type Approval Certificate 核查代表性包裝桶上的涂料標(biāo)識與技術(shù)規(guī)格書和符合證明或型式認(rèn)可證書標(biāo)識的 涂料一致 JWG Coatings 13 01 2020 9 Revision All commnets 3 check that the inspector is qualified in accordance with the qualification standards in paragraph 6 1 1 按第 6 1 1 段的資質(zhì)標(biāo)準(zhǔn)核查檢查員的資質(zhì) 4check that the inspector s reports of surface preparation and the coating s application indicate compliance with the manufacturer s Technical Data Sheet and Statement of Compliance or Type Approval Certificate and 核查檢查員關(guān)于表面處理和涂層的檢驗報告 確認(rèn)符合涂料商的技術(shù)規(guī)格書和符合證明或型式認(rèn)可證書一致 5 monitor implementation of the coating inspection requirements 監(jiān)督涂層檢查要求的執(zhí)行 5 1 2GuidanceGuidance 1 The choice of coating inspectors should be part of the inspection agreement Any of the parties involved in the inspection agreement have the right to request for replacement of the inspector who is deemed unsuitable or unsatisfactory If the parties to the agreement consider that such a request is justified the inspector shall be replaced as soon as convenient 涂層檢查員的選擇應(yīng)該是檢查協(xié)議的一部分 任何在檢查協(xié)議中的一方都有權(quán)要求更換在船舶建造的進(jìn)程中被認(rèn)為不適合或不 理想的檢查員 如果協(xié)議各方認(rèn)為這樣的要求是合理的 檢查員應(yīng)盡快更換 2If the coating inspectors require additional test measurement and inspection above the requirement of this section the inspector has to have clear reason but he has the right to require additional measurement 如果檢查員要求 增加 本部分要求以外的試驗 測定和檢驗 檢查員要有明確的理由方可進(jìn)行 3If the coating inspectors requires assistance from other persons to do the part of the inspections under the coating inspector s supervision those persons shall be to the coating inspector s satisfaction 如果檢查員需要助手協(xié)助其完成部分檢驗工作 助手應(yīng)在檢查員的監(jiān)督之下并達(dá)到檢查員的滿意 JWG Coatings 13 01 2020 10 Revision All commnets 6 6CoatingsCoatings 涂層涂層 6 16 1CoatingCoating SystemsSystems 涂層系統(tǒng)涂層系統(tǒng) 6 1 1PSPCPSPC RequirementsRequirements PSPCPSPC 需求需求 1 Basic requirements 基本要求 TableTable 1 1 BasicBasic coatingcoating systemsystem requirementsrequirements forfor dedicateddedicated seawaterseawater ballastballast tankstanks ofof allall typetype ofof shipsships andand double sidedouble side skinskin spacesspaces ofof bulkbulk carrierscarriers ofof 150150 m m andand upwardsupwards 表 1 所有類型船舶的專用海水壓載艙和船長不小于 150m 的散貨船雙舷側(cè)處所涂層系統(tǒng)的基本要求 Characteristic RefereCharacteristic Refere ncence standardstandard 特性特性 RequirementRequirement 要求要求 1 1 DesignDesign ofof coatingcoating systemsystem 1 Selection of the coating system 涂層系統(tǒng)的選擇 The selection of the coating system should be considered by the parties involved with respect to the service conditions and planned maintenance The following aspects among other things should be considered 涂層系統(tǒng)的選擇應(yīng)由各有關(guān)方面結(jié)合涂層的使用條件和有計劃的保養(yǎng)加以考慮 應(yīng)考慮 其中的下列事項 1location of space relative to heated surfaces 2frequency of ballasting and deballasting operations 3required surface conditions 4required surface cleanliness and dryness 5supplementary cathodic protections if any where coating is supplemented by cathodic protection the coating should be compatible with the cathodic protection system 1 與受熱表面相關(guān)艙室的位置 2 壓載和泄載作業(yè)的頻率 3 要求的表面條件 4 要求的表面清潔度和干燥度 5 輔助陰極保護(hù)裝置 如果有 如果涂層有輔助的陰極保護(hù) 涂層應(yīng)與輔助陰極 保護(hù)系統(tǒng)相兼容 Coating manufacturers shall have products with documented satisfactory performance records and technical data sheets The manufacturers should also be capable of rendering adequate technical assistance Performance records technical data sheet and technical assistance if given shall be recorded in the Coating Technical File Coatings for application underneath sun heated decks or on bulkheads forming boundaries of heated spaces shall be able to withstand repeated heating and or cooling without becoming brittle 涂料生產(chǎn)商應(yīng)提供書面的 有滿意性能記錄和技術(shù)規(guī)格書的產(chǎn)品 生產(chǎn)商應(yīng)具有提供適 當(dāng)技術(shù)支持的能力 性能記錄 技術(shù)規(guī)格書和技術(shù)幫助 如果有 應(yīng)在涂層技術(shù)文件中 記錄 在陽光曝曬的甲板下面或在加熱艙室周圍的艙壁上應(yīng)用的涂料應(yīng)具有耐反復(fù)加熱 或冷 卻而不變脆的性能 JWG Coatings 13 01 2020 11 Revision All commnets 2 Coating type 涂料類型 Epoxy based systems Other coating systems with performance according to the test procedure in annex 1 A multi coat system with each coat of contrasting colour is recommended The top coat shall be of a light colour in order to facilitate in service inspection 環(huán)氧基體系 其他涂層系統(tǒng)的性能要通過附件 1 的試驗程序 建議多道涂層系統(tǒng) 每道涂層的顏色要有對比 面涂層應(yīng)為淺色 便于營運中檢查 3 Coating pre qualification test 涂層的預(yù)試驗 Epoxy based systems tested prior to the date of entry into force of this Standard in a laboratory by a method corresponding to the test procedure in annex 1 or equivalent which as a minimum meets the requirements for rusting and blistering or which have documented field exposure for 5 years with a final coating condition of not less than GOOD may be accepted For all other systems testing according to the procedure in annex 1 or equivalent is required 在本標(biāo)準(zhǔn)生效日之前 依據(jù)附錄 1 的試驗程序或等效的方法進(jìn)行實驗室試驗的環(huán)氧基系 統(tǒng) 如至少滿足對銹蝕和鼓泡的要求或有文件記錄經(jīng)現(xiàn)場暴露試驗 5 年后涂層的最終狀 況不低于 良好 可以接受 所有其他的系統(tǒng) 要求按照附錄 1 的試驗程序或等效的試驗程序進(jìn)行試驗 4 Job Specification 工作規(guī)范 There shall be a minimum of two stripe coats and two spray coats except that the second stripe coat by way of welded seams only may be reduced in scope where it is proven that the NDFT can be met by the coats applied in order to avoid unnecessary over thickness Any reduction in scope of the second stripe coat shall be fully detailed in the CTF 應(yīng)至少進(jìn)行兩度預(yù)涂和兩度噴涂 僅在焊縫區(qū)能證明涂層可滿足 NDFT 要求的范圍內(nèi) 可 減少第二道預(yù)涂 以避免不必要的涂層過厚 任何減少第二道預(yù)涂的范圍都應(yīng)詳細(xì)地全 部記錄在 CTF 中 Stripe coats shall be applied by brush or roller Roller to be used for scallops ratholes etc only 預(yù)涂應(yīng)采用刷涂或輥涂的方法 輥涂僅用于流水孔 老鼠洞等部位 Each main coating layer shall be appropriately cured before application of t